🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation: Third Generation (1999-2006) Model Years Covered: 2001, 2002, 2003 Codes Chassis Codes: V63W, V64W, V65W, V66W, V73W, V74W, V75W, V76W, V77W, V78W 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, known for its off-road capability, reliability, and versatility. Competed with vehicles like the Toyota Land Cruiser Prado, Nissan Pathfinder, and Land Rover Discovery in various markets. Competitive Analysis Strengths Of Pajero: Renowned for its robust Super Select 4WD system, comfortable ride for an SUV of its class, and strong durability. The third generation introduced a more monocoque-based chassis (unibody construction for a body-on-frame SUV) for improved on-road manners and safety. Key Features Of Manual Benefit To Owner: Empowers owners and independent repair shops to perform accurate diagnostics, maintenance, and repairs, saving time and money. Provides OEM-level technical data for ensuring correct procedures and specifications are followed. Technical Accuracy: Official factory documentation ensures accuracy of procedures, specifications, and diagrams, directly reflecting Mitsubishi's intended service practices. 📋 Manual Details Coverage Areas Global Coverage: This manual likely covers specifications and procedures relevant to various global markets where the Pajero was sold, including North America (as Montero), Europe, and Asia. Specific regional variations might be noted in detailed sections. Page Count Estimated Page Count: Factory service manuals for this era and vehicle complexity are typically extensive, ranging from 1500 to 3000+ pages, covering all systems in detail. Specific page count not provided in product information, but expected to be comprehensive. Manual Type Type: Official Factory Service Repair Shop Manual Language Language: English Format Format: Digital PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including disassembly, assembly, rebuilds), fuel system (injection, pumps, lines, injectors), lubrication system (oil pump, passages, filters), cooling system (radiator, water pump, thermostat, fan, coolant), exhaust system (manifolds, catalytic converter, mufflers), engine electricals (ignition, sensors, ECU), and emissions control systems. Drivetrain: Transmission (automatic and manual), transfer case (Super Select 4WD-i, including operation and maintenance), front and rear differentials, driveshafts, axles, CV joints, and wheel bearings. Chassis And Suspension: Front and rear suspension systems (independent suspension, coil springs, shock absorbers, control arms, stabilizer bars), steering system (power steering pump, rack and pinion, steering column, linkage), brakes (hydraulic system, ABS, disc/drum components, parking brake), and wheels and tires. Electrical System: Battery, starting system, charging system (alternator), lighting system (headlights, taillights, interior lights), instrument cluster, gauges, power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls, and body control modules. Body And Interior: Body panels, doors, hoods, liftgate, bumpers, glass, trim pieces, interior components (seats, dashboard, door panels), structural integrity, and corrosion protection. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid, differential fluid), spark plug replacement, belt inspections and replacement, tire rotation and pressure checks, brake pad/shoe inspections. Major Repairs And Rebuilds: Engine overhaul, cylinder head removal/installation, piston/ring replacement, crankshaft and bearing service, transmission overhaul, clutch replacement, differential rebuilds, suspension component replacement (shocks, struts, bushings), brake caliper and rotor replacement, power steering system repair, and electrical component diagnosis and repair. Diagnostics And Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable via OBD-II), electrical circuit tracing, component testing, and symptom-based troubleshooting guides. Technical Specifications: Torque specifications for critical fasteners, engine compression test data, fluid capacities and types, electrical resistance values, wiring diagrams, component data, and OEM tolerances. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY mechanics. Includes detailed disassembly, inspection, repair, and reassembly procedures for most major vehicle components. Likely includes diagnostic flowcharts and electrical schematics. 📊 Manual Specifications File Format Format: PDF (.pdf) Compatibility: All Windows versions, macOS, smartphones, tablets (iPad), flash drives, hard drives. Software Requirement: Adobe Acrobat Reader (free download available) Print Quality Printability: Printable. Users can print specific pages or the entire manual. Digital Features: Searchable text, ability to copy and paste information, digital bookmarking. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Common: 3.5L V6 MIVEC (6G74), 3.0L V6 (6G72), 2.8L or 3.2L Intercooled Turbo Diesel (4M41). The 3.5L V6 was a prominent option in many markets for this generation. Performance 3.5L V6 (6G74) Estimated Output: Horsepower: approximately 195-205 hp. Torque: approximately 230-250 lb-ft. Specific output varied by market and MIVEC implementation. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for gasoline engines. Common rail direct injection (CRDI) for turbo-diesel engines. Engine Codes Gasoline Engines: 6G72 (3.0L V6), 6G74 (3.5L V6) Diesel Engines: 4M41 (3.2L Di-D Turbo Diesel) 🔧 Transmission Standard Transmission Types: Both 5-speed manual and 4-speed automatic transmissions were commonly available, depending on the engine and trim level. The 5-speed automatic transmission was also introduced on some higher trims. Optional Optional Transmission: A 5-speed automatic transmission was an option...