This manual covers the Mitsubishi Forklift Truck FD, FG, and FGE series, designed for robust material handling in industrial environments. These forklift trucks are engineered for durability and operational efficiency, featuring reliable chassis and mast systems. The series encompasses models with lift capacities ranging from approximately 1.0 to 3.5 tons, utilizing either gasoline or diesel engines depending on the specific configuration. Mitsubishi forklifts are recognized for their dependable performance and are built to withstand demanding operational conditions, ensuring a long productive life when properly maintained. The purpose of this service and repair manual is to provide comprehensive technical information for the maintenance and repair of the chassis and mast systems of the Mitsubishi FD, FG, and FGE series forklift trucks. It details procedures for lubrication, inspections, adjustments, and component replacement, covering critical elements such as the frame, steering, braking, mast assembly, lift and tilt mechanisms, and operator controls. This manual is an essential resource for owners, fleet managers, mechanics, and technicians, offering detailed instructions, diagrams, and troubleshooting guidance to ensure optimal performance, safety, and longevity of the equipment. 🏷️ Basic Information Identification Make: Mitsubishi Product Type: Service/Repair Manual Product Name: Mitsubishi Forklift Truck FD FG & FGE Series Chassis & Mast Service/Repair Manual - PDF Vehicle Type: Forklift Truck 👋 Introduction Market Position Target Audience: Mitsubishi forklift owners, fleet maintenance managers, independent repair shops, and forklift technicians. Competitive Analysis Manual Value Proposition: Provides essential technical data and procedures for maintaining and repairing critical chassis and mast components, crucial for optimizing forklift uptime and operational efficiency. Key Features Organizational Structure: Instructions are grouped by systems for easy reference and efficient diagnostics. Importance Of Servicing: Emphasizes that the long productive life of forklift trucks depends on regular and proper servicing as outlined in the manual. 📋 Manual Details Coverage Areas Manual Coverage Scope: Chassis and Mast Systems Page Count Estimated Page Count: Detailed page count not specified, but typical for comprehensive service manuals covering multiple models and systems. Manual Type Manual Classification: Service and Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Chassis Systems: Frame, steering system, braking system, hydraulic system (excluding powertrain), mast assembly, lift and tilt mechanisms, operator controls, safety features. Mast Systems: Mast construction, lift chains, rollers, side shift mechanisms, fork carriage, hydraulic cylinders for mast operation, tilt cylinders. Procedures Included Maintenance Procedures: Lubrication schedules, inspection routines, filter replacement, fluid level checks, adjustments for mast and fork mechanisms. Repair Procedures: Component disassembly and reassembly, seal replacement, hydraulic cylinder repair, chain adjustment and replacement, bearing replacement, troubleshooting guide for common issues. Troubleshooting: Diagnostic procedures for hydraulic leaks, mast operation issues, steering problems, braking malfunctions, and operator control faults. Technical Depth Depth Of Information: Comprehensive, suitable for experienced technicians and mechanics. Includes detailed diagrams, specifications, and step-by-step repair instructions. 📊 Manual Specifications File Format PDF Quality: Likely high-resolution for clear diagrams and text, enabling printability. Print Quality Printability: Designed for digital access, but likely printable for workshop use. Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper Quality: Not Applicable (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Options: K15/K21/K25 gasoline engines OR S4Q2/S4S diesel engines. Note: Engine servicing details are in separate, applicable engine service manuals. Performance Engine Performance Details: Specific engine performance metrics (HP, Torque) are not detailed within this chassis and mast manual; refer to dedicated engine service manuals. Fuel System Fuel Type: Gasoline or Diesel, depending on the engine model installed. 🔧 Transmission Standard Transmission Type: Details not explicitly provided for transmission in this manual; focus is on chassis and mast. Likely hydrostatic or torque converter transmissions are common for this series. Optional Transmission Options: Not specified in this manual. Features Transmission Features: Not detailed in this chassis and mast manual. 📐 Dimensions Exterior Forklift Dimensions: Varies significantly by model (FG10N to FG35AN, FD10N to FD35AN, FGE10N to FGE35AN). Specific dimensions (length, width, height) are model-dependent and found within detailed sections of the manual. Cargo Lift Capacity: Rated lift capacities range from approximately 1.0 to 3.5 tons (1000 kg to 3500 kg) based on model designations (e.g., FG10N, FG35AN). Weights Operating Weight: Varies by model and configuration. Specific weight data is typically found within the manual's specifications section. 🛡️ Safety Features Ratings Safety Standards: Designed to comply with relevant industry safety standards for forklifts. Specific certifications are not detailed in the product description. Active Features Operator Safety: The manual covers maintenance and repair of operator controls, steering, and braking systems which are critical for safe operation. Passive Features Structural Safety: Mast integrity, chain condition, and frame strength are implicitly covered through maintenance and repair procedures, contributing to structural safety. 💡 Technology Features Infotainment Operator Interface: Focuses on operational controls, not infotainment. Ergonomics and functionality of control levers, steering wheel, and dashboard indicators are covered. Driver Assistance Operational Aids: May...