Moxy Articulated dump truck MT40 Shop Service Repair Manual
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🏷️ Basic Information Identification Make: Moxy Model: MT40 Articulated Dump Truck Product Type: Shop Service Repair Manual 👋 Introduction Market Position Product Segment: Heavy construction equipment, specifically articulated dump trucks used in mining, quarrying, and large-scale earthmoving. Key Features Manual Usability: Designed for users from first-time owners to professional technicians, emphasizing ease of reading and correctness of procedures. Maintenance Focus: Strong emphasis on preventive and routine maintenance to minimize downtime and repair costs. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair information for the Moxy MT40 Articulated Dump Truck Page Count Estimated Page Count: Detailed, likely several hundred pages based on system coverage. Specific count not provided in product data. Manual Type Manual Classification: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Axles, Drivelines Hydraulics: Hydraulic System (lift, steering, braking systems) Air System: Air Brakes, Air Compressor, Air Dryer, Air Suspension (if applicable) Electrical System: Wiring Diagrams, Component Diagnostics, Control Modules, Lighting Chassis And Frame: Frame Construction, Articulation Joint, Suspension Components Braking System: Hydraulic and Air Brake Systems, Parking Brake Procedures Included Maintenance: Scheduled maintenance, fluid checks, lubrication points, filter replacements Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting Repair: Component removal, installation, adjustment, and overhaul Component Overhaul: Detailed procedures for rebuilding major components like engines, transmissions, and hydraulic pumps. Electrical Diagnostics: Interpreting wiring diagrams, testing electrical circuits and components. Technical Depth Diagnostics Level: Advanced diagnostics, including component testing, pressure checks, and system calibration. Repair Scope: From routine adjustments to complete component overhauls and major system repairs. 📊 Manual Specifications File Specifications Searchability: Likely contains searchable text for efficient information retrieval. Print Quality: PDF format allows for high-resolution printing of diagrams and text. Compatibility Operating Systems: Compatible with all versions of Windows and Mac. Software Requirements Reader Software: Requires Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Type: Diesel (Specific engine model not provided in product data, but likely a heavy-duty industrial diesel from manufacturers like Cummins, Volvo Penta, or Deutz). Performance Displacement And Power: Typical for a 40-ton class articulated dump truck, expect engines in the range of 12-18 liters, producing 400-500+ horsepower and significant torque. Fuel System Fuel Delivery: Likely common rail direct injection, meeting EPA/EU emissions standards. 🔧 Transmission Standard Transmission Transmission Type: Heavy-duty automatic transmission, likely a planetary gear type, designed for off-highway operation and heavy loads. Brands like Allison or ZF are common. Features Transmission Features: Torque converter, multiple forward and reverse gears, electronic shift control. 📐 Dimensions Exterior Articulated Dump Truck Class: 40-ton payload capacity. Overall dimensions (length, width, height) vary by manufacturer and specific configuration but are substantial for heavy haulage. Weights Gross Vehicle Weight: Estimated GVW well in excess of 60,000 kg (132,000 lbs), considering payload and machine weight. 🛡️ Safety Features Active Features Braking System: Full hydraulic service brakes with air assist or full air brake system, integrated parking brake, potentially retarder functions. Passive Features Operator Cab: ROPS/FOPS certified cab for operator protection, advanced ergonomic design, visibility enhancements. 💡 Technology Features Infotainment Operator Controls: Focus on functional operator controls for demanding work. May include basic diagnostics display, transmission selector, and articulation controls. Driver Assistance Payload Management: Some models may feature payload weighing systems to optimize loads and prevent overloading. Connectivity Telematics: Modern heavy equipment often incorporates telematics for remote monitoring of machine health, utilization, and location, though this specific manual may not detail advanced telematics setup. 🔧 Maintenance Service Intervals Engine Oil And Filter: Typically between 250-500 operating hours, depending on engine type and operating conditions. Refer to manual for precise interval and oil specification. Hydraulic Fluid And Filter: Often recommended at 1000-2000 operating hours, with filter changes more frequently. Crucial for system longevity. Transmission Fluid And Filter: Similar to hydraulic systems, interval around 1000-2000 hours, with more frequent filter service. Fluid Specifications Engine Oil Type: Heavy-duty diesel engine oil, API CK-4 or equivalent, viscosity grade typically SAE 15W-40 or 10W-30, depending on ambient temperature. (Manual will specify exact API/ACEA and viscosity.) Hydraulic Fluid Type: ISO VG 32 or VG 46 hydraulic oil, with good anti-wear properties and wide temperature range. Specific fluid and additive package detailed in manual. Transmission Fluid Type: Typically a high-quality Automatic Transmission Fluid (ATF) such as Allison TES 295 or equivalent, or a specific heavy-duty transmission oil. Manual is critical for correct specification. Known Issues Articulation Joint Wear: Wear in the articulation pivot and bearing points can lead to excessive play and steering instability. Regular greasing and inspection are key. Hydraulic Cylinder Seals: High pressures and constant operation can lead to seal degradation in lift and steering cylinders, causing leaks. Electrical Component Reliability: In demanding environments, electrical connectors, sensors, and control modules can be susceptible to dirt, moisture, and vibration. Proper maintenance and cleaning are essential. Drivetrain Component Wear: Under heavy...
Component removal, installation, adjustment, and overhaul
Component Overhaul:
Detailed procedures for rebuilding major components like engines, transmissions, and hydraulic pumps.
Electrical Diagnostics:
Interpreting wiring diagrams, testing electrical circuits and components.
Technical Depth
Diagnostics Level:
Advanced diagnostics, including component testing, pressure checks, and system calibration.
Repair Scope:
From routine adjustments to complete component overhauls and major system repairs.
📊 Manual Specifications
File Specifications
Searchability:
Likely contains searchable text for efficient information retrieval.
Print Quality:
PDF format allows for high-resolution printing of diagrams and text.
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac.
Software Requirements
Reader Software:
Requires Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (Specific engine model not provided in product data, but likely a heavy-duty industrial diesel from manufacturers like Cummins, Volvo Penta, or Deutz).
Performance
Displacement And Power:
Typical for a 40-ton class articulated dump truck, expect engines in the range of 12-18 liters, producing 400-500+ horsepower and significant torque.
Fuel System
Fuel Delivery:
Likely common rail direct injection, meeting EPA/EU emissions standards.
🔧 Transmission
Standard Transmission
Transmission Type:
Heavy-duty automatic transmission, likely a planetary gear type, designed for off-highway operation and heavy loads. Brands like Allison or ZF are common.
Features
Transmission Features:
Torque converter, multiple forward and reverse gears, electronic shift control.
📐 Dimensions
Exterior
Articulated Dump Truck Class:
40-ton payload capacity. Overall dimensions (length, width, height) vary by manufacturer and specific configuration but are substantial for heavy haulage.
Weights
Gross Vehicle Weight:
Estimated GVW well in excess of 60,000 kg (132,000 lbs), considering payload and machine weight.
🛡️ Safety Features
Active Features
Braking System:
Full hydraulic service brakes with air assist or full air brake system, integrated parking brake, potentially retarder functions.
Focus on functional operator controls for demanding work. May include basic diagnostics display, transmission selector, and articulation controls.
Driver Assistance
Payload Management:
Some models may feature payload weighing systems to optimize loads and prevent overloading.
Connectivity
Telematics:
Modern heavy equipment often incorporates telematics for remote monitoring of machine health, utilization, and location, though this specific manual may not detail advanced telematics setup.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Typically between 250-500 operating hours, depending on engine type and operating conditions. Refer to manual for precise interval and oil specification.
Hydraulic Fluid And Filter:
Often recommended at 1000-2000 operating hours, with filter changes more frequently. Crucial for system longevity.
Transmission Fluid And Filter:
Similar to hydraulic systems, interval around 1000-2000 hours, with more frequent filter service.
Fluid Specifications
Engine Oil Type:
Heavy-duty diesel engine oil, API CK-4 or equivalent, viscosity grade typically SAE 15W-40 or 10W-30, depending on ambient temperature. (Manual will specify exact API/ACEA and viscosity.)
Hydraulic Fluid Type:
ISO VG 32 or VG 46 hydraulic oil, with good anti-wear properties and wide temperature range. Specific fluid and additive package detailed in manual.
Transmission Fluid Type:
Typically a high-quality Automatic Transmission Fluid (ATF) such as Allison TES 295 or equivalent, or a specific heavy-duty transmission oil. Manual is critical for correct specification.
Known Issues
Articulation Joint Wear:
Wear in the articulation pivot and bearing points can lead to excessive play and steering instability. Regular greasing and inspection are key.
Hydraulic Cylinder Seals:
High pressures and constant operation can lead to seal degradation in lift and steering cylinders, causing leaks.
Electrical Component Reliability:
In demanding environments, electrical connectors, sensors, and control modules can be susceptible to dirt, moisture, and vibration. Proper maintenance and cleaning are essential.
Drivetrain Component Wear:
Under heavy load, drive shafts, universal joints, and differentials can experience wear and require regular inspection and lubrication.
📚 Vehicle History
Brand Heritage
Moxy Heritage:
Moxy Engineering AS, a Norwegian company historically known for its articulated dump trucks, later acquired by component suppliers and eventually part of Doosan Infracore. The MT series represents their robust construction equipment lineage.
Model Evolution
Mt Series Development:
The MT40 is a model within Moxy's range of articulated haulers, designed for high payload capacity and demanding operational environments. Successive iterations would have incorporated engine upgrades, transmission enhancements, and improved operator comfort.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the MT40 are not detailed, Moxy products have historically been recognized for their robust design and performance in challenging construction and mining environments.
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