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Peugeot 107 2005-2012 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 107 Years Covered: 2005-2012 Market Segment: City Car / Subcompact Generation Generation Designation: First Generation (2005–2014) Codes Platform Code: B0 platform (shared with Citroën C1 and Toyota Aygo) 👋 Introduction Market Position Segment Focus: Compact and economical city car, prioritizing fuel efficiency and urban maneuverability. Competitive Analysis Key Competitors: Citroën C1, Toyota Aygo (sister models), Fiat 500, Hyundai i10, Kia Picanto, Ford Ka. Key Features Value Proposition: Affordable ownership, low running costs, compact dimensions for city driving, surprisingly practical interior for its size. Shared Platform Benefit: Leverages Toyota's engineering expertise for reliability and efficiency, particularly in the powertrain. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service, Repair, and Maintenance Page Count Estimated Pages: Varies (Digital Download - extensive content) Manual Type Type: Service and Repair Shop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, cooling system, lubrication system, fuel system (injection), exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators, emissions control systems (OBD-II). Transmission: Manual transmission, clutch operation, gear shifting mechanisms, gearbox overhaul, fluid specifications. Brakes: Front and rear brake systems (discs/drums), hydraulic system, ABS (if equipped), parking brake, brake fluid specifications. Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, power steering system (if equipped), wheel alignment. Electrical Body: Lighting system, power windows, central locking, wipers and washers, horn, interior and exterior lighting, fuses and relays, body control module (BCM). HVAC: Heating, ventilation, and air conditioning (HVAC) system operation, refrigerant, service procedures. Body Chassis: Body construction, doors, hood, trunk lid, bumpers, structural components, corrosion protection. Safety Systems: Airbag system, seat belt pre-tensioners, SRS wiring and components. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-ups, tire rotation and pressure checks. Troubleshooting: Diagnostic fault codes (DTCs), common symptoms and causes, step-by-step diagnostic flowcharts for various systems. Repair Major Components: Engine rebuilds, transmission overhaul, suspension component replacement, brake system repairs, steering system repairs. Electrical Diagnostics Repair: Wiring diagrams, component testing, circuit diagnosis, sensor replacement, actuator repair. Bodywork Collision Repair: Panel alignment, minor dent repair, rust prevention, sealant application. HVAC Service: Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser). Technical Depth Depth: In-depth, professional-level repair and diagnostic information suitable for DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text content within the PDF. Print Quality Printability: Designed for clear printing of diagrams, text, and images. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 1KR-FE (for 1.0L variant) Engine Type: 1.0L (998cc) 3-cylinder, 12-valve, DOHC VVT-i petrol engine. Bore X Stroke: 71.0 mm x 83.1 mm Compression Ratio: 10.5:1 Performance Horsepower: Approx. 68 PS (67 bhp; 50 kW) at 6000 rpm Torque: Approx. 93 Nm (69 lb-ft) at 3600 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Octane rating typically 95 RON recommended) Engine Variants Diesel Option: A 1.4L HDI (Diesel) engine was also available in some markets, offering higher torque and fuel economy. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MMT - Manual Multi-Speed Transmission, an automated manual, was also an option). Optional Optional Transmission: 5-speed Automated Manual Transmission (MMT). Features Clutch Type: Single dry plate, hydraulically actuated clutch. Transmission Fluid Spec: Refer to manual for specific Toyota/PSA gearbox oil specifications (e.g., GL-4 grade). 📐 Dimensions Exterior Length: Approx. 3,430 mm (135.0 in) Width: Approx. 1,630 mm (64.2 in) Height: Approx. 1,465 mm (57.7 in) Wheelbase: Approx. 2,340 mm (92.1 in) Cargo Cargo Volume Seats Up: Approx. 139 liters (4.9 cu ft) Cargo Volume Seats Down: Approx. 775 liters (27.4 cu ft) with rear seats folded. Weights Curb Weight: Approx. 780-800 kg (1719-1763 lbs) depending on specification. Gross Vehicle Weight: Varies by market and specification, typically around 1300-1400 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for original model, later updates may vary slightly). Active Features ABS: Anti-lock Braking System (ABS) usually standard or optional depending on trim. Ebs: Electronic Brake-force Distribution (EBD). Emergency Brake Assist: Optional on some models. Passive Features Airbags: Driver and passenger front airbags standard. Side airbags optional. Seatbelts: Pre-tensioned seatbelts with force limiters. Body Structure: Reinforced safety cell with crumple zones. 💡 Technology Features Infotainment Infotainment System: Basic radio/CD player with standard speaker setup. Higher trims might offer optional MP3 playback or connectivity. Instrument Cluster: Simple analog gauges for speed, RPM, fuel, and temperature. Basic trip computer on some models. Driver Assistance Parking Assistance: Rear parking sensors were an optional feature. Connectivity Auxiliary Input: Auxiliary audio input may be present on later models or as an optional feature for connecting external music players....
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Peugeot 107 2005-2012 Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
107
Years Covered:
2005-2012
Market Segment:
City Car / Subcompact
Generation
Generation Designation:
First Generation (2005–2014)
Codes
Platform Code:
B0 platform (shared with Citroën C1 and Toyota Aygo)
👋 Introduction
Market Position
Segment Focus:
Compact and economical city car, prioritizing fuel efficiency and urban maneuverability.
Competitive Analysis
Key Competitors:
Citroën C1, Toyota Aygo (sister models), Fiat 500, Hyundai i10, Kia Picanto, Ford Ka.
Key Features
Value Proposition:
Affordable ownership, low running costs, compact dimensions for city driving, surprisingly practical interior for its size.
Shared Platform Benefit:
Leverages Toyota's engineering expertise for reliability and efficiency, particularly in the powertrain.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Service, Repair, and Maintenance
Page Count
Estimated Pages:
Varies (Digital Download - extensive content)
Manual Type
Type:
Service and Repair Shop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, cooling system, lubrication system, fuel system (injection), exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators, emissions control systems (OBD-II).
Transmission:
Manual transmission, clutch operation, gear shifting mechanisms, gearbox overhaul, fluid specifications.
Brakes:
Front and rear brake systems (discs/drums), hydraulic system, ABS (if equipped), parking brake, brake fluid specifications.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, power steering system (if equipped), wheel alignment.
Electrical Body:
Lighting system, power windows, central locking, wipers and washers, horn, interior and exterior lighting, fuses and relays, body control module (BCM).
HVAC:
Heating, ventilation, and air conditioning (HVAC) system operation, refrigerant, service procedures.
Body Chassis:
Body construction, doors, hood, trunk lid, bumpers, structural components, corrosion protection.
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS wiring and components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid level checks and top-ups, tire rotation and pressure checks.
Troubleshooting:
Diagnostic fault codes (DTCs), common symptoms and causes, step-by-step diagnostic flowcharts for various systems.
Repair Major Components:
Engine rebuilds, transmission overhaul, suspension component replacement, brake system repairs, steering system repairs.
Electrical Diagnostics Repair:
Wiring diagrams, component testing, circuit diagnosis, sensor replacement, actuator repair.
Bodywork Collision Repair:
Panel alignment, minor dent repair, rust prevention, sealant application.
HVAC Service:
Refrigerant charging, leak detection, component replacement (compressor, evaporator, condenser).
Technical Depth
Depth:
In-depth, professional-level repair and diagnostic information suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text content within the PDF.
Print Quality
Printability:
Designed for clear printing of diagrams, text, and images.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1KR-FE (for 1.0L variant)
Engine Type:
1.0L (998cc) 3-cylinder, 12-valve, DOHC VVT-i petrol engine.
Bore X Stroke:
71.0 mm x 83.1 mm
Compression Ratio:
10.5:1
Performance
Horsepower:
Approx. 68 PS (67 bhp; 50 kW) at 6000 rpm
Torque:
Approx. 93 Nm (69 lb-ft) at 3600 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Octane rating typically 95 RON recommended)
Engine Variants
Diesel Option:
A 1.4L HDI (Diesel) engine was also available in some markets, offering higher torque and fuel economy.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MMT - Manual Multi-Speed Transmission, an automated manual, was also an option).
Optional
Optional Transmission:
5-speed Automated Manual Transmission (MMT).
Features
Clutch Type:
Single dry plate, hydraulically actuated clutch.
Transmission Fluid Spec:
Refer to manual for specific Toyota/PSA gearbox oil specifications (e.g., GL-4 grade).
📐 Dimensions
Exterior
Length:
Approx. 3,430 mm (135.0 in)
Width:
Approx. 1,630 mm (64.2 in)
Height:
Approx. 1,465 mm (57.7 in)
Wheelbase:
Approx. 2,340 mm (92.1 in)
Cargo
Cargo Volume Seats Up:
Approx. 139 liters (4.9 cu ft)
Cargo Volume Seats Down:
Approx. 775 liters (27.4 cu ft) with rear seats folded.
Weights
Curb Weight:
Approx. 780-800 kg (1719-1763 lbs) depending on specification.
Gross Vehicle Weight:
Varies by market and specification, typically around 1300-1400 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for original model, later updates may vary slightly).
Active Features
ABS:
Anti-lock Braking System (ABS) usually standard or optional depending on trim.
Ebs:
Electronic Brake-force Distribution (EBD).
Emergency Brake Assist:
Optional on some models.
Passive Features
Airbags:
Driver and passenger front airbags standard. Side airbags optional.
Seatbelts:
Pre-tensioned seatbelts with force limiters.
Body Structure:
Reinforced safety cell with crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/CD player with standard speaker setup. Higher trims might offer optional MP3 playback or connectivity.
Instrument Cluster:
Simple analog gauges for speed, RPM, fuel, and temperature. Basic trip computer on some models.
Driver Assistance
Parking Assistance:
Rear parking sensors were an optional feature.
Connectivity
Auxiliary Input:
Auxiliary audio input may be present on later models or as an optional feature for connecting external music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (approx. 9,300 miles) or 1 year, whichever comes first (refer to manual for exact mileage and conditions).
Air Filter Replacement:
Recommended every 30,000 km (approx. 18,600 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Typically at 60,000 km (approx. 37,000 miles) for standard plugs; iridium plugs may have longer intervals (refer to manual).
Fluid Specifications
Engine Oil Type:
API SN, ACEA A3/B4, SAE 5W-30 or 5W-40 (check manual for exact specifications and viscosity grades based on climate).
Coolant Type:
Ethylene glycol based coolant, Type D (Long-life coolant, pink/purple color).
Brake Fluid Type:
DOT 4.
Transmission Fluid Type:
Manual: GL-4 75W-80 or 75W-90. MMT: Specific Automatic Transmission Fluid (ATF) type as per Toyota/PSA specification. Refer to manual.
Known Issues
Clutch Wear:
The clutch and associated components (especially on MMT transmissions) can be a wear item; early signs of slipping or rough engagement.
Engine Mounts:
Engine and transmission mounts can degrade over time, leading to increased vibration felt inside the cabin.
Suspension Bushings:
Wear in suspension bushings can lead to knocking noises over bumps and vague steering feel.
Water Pump Leaks:
The water pump seal can sometimes leak, requiring replacement.
Exhaust System Corrosion:
As with many small cars, the exhaust system can be prone to rust and corrosion over time, particularly in areas with high salt usage.
📚 Vehicle History
Brand Heritage
Peugeot Segment History:
Peugeot has a long history of producing small, economical city cars, continuing from models like the 205 and 106.
Model Evolution
Project Origin:
Developed as part of a collaboration between PSA Peugeot Citroën and Toyota, focusing on creating a shared, cost-effective platform for the European small car market.
Facelifts:
Received a minor facelift in 2008, with subtle styling changes and interior updates.
Production
Manufacturing Location:
Manufactured at the Kolin plant in the Czech Republic, a joint venture between PSA and Toyota.
Production Years Range:
2005 - 2012 (This manual covers this specific period, with the model continuing until 2014).
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nominee:
The Peugeot 107 and its siblings were often recognized for their value and practicality in the European city car segment, contributing to Peugeot's reputation in this class.
Ratings
Fuel Economy Ratings:
Consistently praised for excellent fuel economy, often achieving over 60 MPG (UK) or around 4.5 L/100km in mixed driving.
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