Peugeot 306 1993-1995 Service Manual/Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Model Generation: First Generation (Type N3/N5) Codes Chassis Codes: N3, N5 Engine Codes Common: XU7JP (1.8L), XU10J2 (2.0L SOHC), XU10J4 (2.0L DOHC - GTi) 👋 Introduction Market Position Market Position: The Peugeot 306 was a popular compact family car in Europe during the 1990s, known for its refined handling and comfortable ride. This manual serves owners and independent mechanics looking to maintain and repair these vehicles. Competitive Analysis Competitors: Competed against models like the Volkswagen Golf, Ford Escort, Opel Astra, Renault Mégane, and Fiat Bravo. Key Features Key Features Vehicle: Excellent chassis dynamics, spacious interior for its class, a range of efficient petrol engines, and stylish French design. Key Features Manual: Digital PDF format for portability and ease of use, comprehensive coverage of mechanical and electrical systems, detailed procedures and diagrams, empowering DIY enthusiasts and professionals. 📋 Manual Details Coverage Coverage Years: 1993-1995 Format File Format: PDF Type Manual Type: Service Manual / Repair Manual Language Language: English (assumed, common for this type of manual) Page Count Page Count: Detailed page count not specified, but typical for comprehensive service manuals covering multiple engine variants and systems. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, rebuild procedures, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing belt/chain, lubrication system, cooling system. Fuel System: Fuel injection systems (Bosch Motronic, Lucas), fuel pump, injectors, fuel pressure regulator, fuel filter, fuel tank, emissions control systems (charcoal canister). Ignition System: Ignition coil, spark plugs, distributor (if applicable), ignition control module, troubleshooting ignition faults. Transmission Manual: Manual transaxle overhaul, clutch system (master cylinder, slave cylinder, release bearing, clutch disc), gear selection, torque specifications for internal components. Transmission Automatic: Automatic transaxle (if applicable for model variants) overhaul, torque converter, valve body, shift control, fluid specifications and capacity. Suspension Front: Front suspension components (struts, control arms, ball joints, anti-roll bar), wheel bearing replacement, front wheel alignment procedures and specifications. Suspension Rear: Rear suspension components (torsion beams, shock absorbers, trailing arms), rear wheel alignment procedures and specifications. Steering System: Steering rack, power steering pump, steering column, tie rods, troubleshooting steering issues. Brake System: Brake hydraulics (master cylinder, brake lines, calipers, wheel cylinders), brake pad and shoe replacement, disc and drum brake service, brake fluid specifications and bleeding procedures, parking brake system. Electrical System: 12V battery system, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses and relays, wiring diagrams. Body Exterior: Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement, weatherstripping, rust repair techniques. Body Interior: Dashboard removal and installation, seats, trim panels, headliner, carpeting, climate control system components (heater core, A/C blower, evaporator). Climate Control: Air conditioning system (refrigerant handling, compressor, condenser, evaporator), heater system, blower motor, controls. Safety Restraint Systems: Seat belts, airbags (if equipped on later models within this range), SRS system troubleshooting. Instrumentation Controls: Instrument cluster removal and repair, switches (wiper, turn signal, light), horn, power windows, power mirrors, central locking. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-ups, spark plug replacement, air filter replacement, coolant flush and replacement, brake fluid flush. Troubleshooting: Diagnostic procedures for common engine, electrical, transmission, and braking issues, symptom-based troubleshooting guides. Repair Rebuild: Detailed step-by-step instructions for component replacement and rebuilding (e.g., engine, transmission, brake calipers, suspension components). Diagnostics: Fault code reading (if OBD-I or similar is present), sensor testing, actuator testing, electrical circuit diagnosis. Wiring Diagrams: Comprehensive electrical wiring diagrams for all major systems, aiding in tracing circuits and diagnosing electrical faults. Technical Depth Depth: Covers everything from basic preventative maintenance to complete engine and transmission overhauls, including electrical system diagnostics and body repair. 📊 Manual Specifications File Quality File Quality: PDF format allows for easy navigation, zooming, and searching. Printability ensures users can create hard copies of specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1.8L Petrol: 1.8L (1761cc) XU7JP I4, 8-valve, SOHC, Bosch Motronic fuel injection. Power: approx. 90-100 PS (66-74 kW); Torque: approx. 142-153 Nm. Engine 2.0L Petrol Sohc: 2.0L (1998cc) XU10J2 I4, 8-valve, SOHC, Bosch Motronic fuel injection. Power: approx. 120-125 PS (88-92 kW); Torque: approx. 170-180 Nm. Engine 2.0L Petrol DOHc Gti: 2.0L (1998cc) XU10J4 I4, 16-valve, DOHC, Bosch Motronic fuel injection. Power: approx. 150-167 PS (110-123 kW); Torque: approx. 187-200 Nm. Performance 0 To 60 Mph Estimate: Varies by engine and transmission, typically 8-11 seconds. Top Speed Estimate: Varies by engine and transmission, typically 170-215 km/h (105-134 mph). Fuel System Fuel Type: Unleaded Petrol (Gasoline) Fuel Tank Capacity: Approximately 54-55 liters (14.3-14.5 US gallons). Lubrication Engine Oil Type Recommendation: API SG/SH or ACEA A2/A3 specification. Viscosity grades like 10W-40 or 5W-40 are common, depending on climate. Check manual for...

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Sku: 209118

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Tags: 1993 1994 1995 306 Car Cars Peugeot

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Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Model Generation:

First Generation (Type N3/N5)

Codes

Chassis Codes:

N3, N5

Engine Codes Common:

XU7JP (1.8L), XU10J2 (2.0L SOHC), XU10J4 (2.0L DOHC - GTi)

👋 Introduction

Market Position

Market Position:

The Peugeot 306 was a popular compact family car in Europe during the 1990s, known for its refined handling and comfortable ride. This manual serves owners and independent mechanics looking to maintain and repair these vehicles.

Competitive Analysis

Competitors:

Competed against models like the Volkswagen Golf, Ford Escort, Opel Astra, Renault Mégane, and Fiat Bravo.

Key Features

Key Features Vehicle:

Excellent chassis dynamics, spacious interior for its class, a range of efficient petrol engines, and stylish French design.

Key Features Manual:

Digital PDF format for portability and ease of use, comprehensive coverage of mechanical and electrical systems, detailed procedures and diagrams, empowering DIY enthusiasts and professionals.

📋 Manual Details

Coverage

Coverage Years:

1993-1995

Format

File Format:

Manual Type:

Service Manual / Repair Manual

Language

Language:

English (assumed, common for this type of manual)

Page Count

Page Count:

Detailed page count not specified, but typical for comprehensive service manuals covering multiple engine variants and systems.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, assembly, rebuild procedures, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing belt/chain, lubrication system, cooling system.

Fuel System:

Fuel injection systems (Bosch Motronic, Lucas), fuel pump, injectors, fuel pressure regulator, fuel filter, fuel tank, emissions control systems (charcoal canister).

Ignition System:

Ignition coil, spark plugs, distributor (if applicable), ignition control module, troubleshooting ignition faults.

Transmission Manual:

Manual transaxle overhaul, clutch system (master cylinder, slave cylinder, release bearing, clutch disc), gear selection, torque specifications for internal components.

Transmission Automatic:

Automatic transaxle (if applicable for model variants) overhaul, torque converter, valve body, shift control, fluid specifications and capacity.

Suspension Front:

Front suspension components (struts, control arms, ball joints, anti-roll bar), wheel bearing replacement, front wheel alignment procedures and specifications.

Suspension Rear:

Rear suspension components (torsion beams, shock absorbers, trailing arms), rear wheel alignment procedures and specifications.

Steering System:

Steering rack, power steering pump, steering column, tie rods, troubleshooting steering issues.

Brake System:

Brake hydraulics (master cylinder, brake lines, calipers, wheel cylinders), brake pad and shoe replacement, disc and drum brake service, brake fluid specifications and bleeding procedures, parking brake system.

Electrical System:

12V battery system, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses and relays, wiring diagrams.

Body Exterior:

Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement, weatherstripping, rust repair techniques.

Body Interior:

Dashboard removal and installation, seats, trim panels, headliner, carpeting, climate control system components (heater core, A/C blower, evaporator).

Climate Control:

Air conditioning system (refrigerant handling, compressor, condenser, evaporator), heater system, blower motor, controls.

Safety Restraint Systems:

Seat belts, airbags (if equipped on later models within this range), SRS system troubleshooting.

Instrumentation Controls:

Instrument cluster removal and repair, switches (wiper, turn signal, light), horn, power windows, power mirrors, central locking.

Procedures Included

Routine Maintenance:

Oil and filter changes, fluid level checks and top-ups, spark plug replacement, air filter replacement, coolant flush and replacement, brake fluid flush.

Troubleshooting:

Diagnostic procedures for common engine, electrical, transmission, and braking issues, symptom-based troubleshooting guides.

Repair Rebuild:

Detailed step-by-step instructions for component replacement and rebuilding (e.g., engine, transmission, brake calipers, suspension components).

Diagnostics:

Fault code reading (if OBD-I or similar is present), sensor testing, actuator testing, electrical circuit diagnosis.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all major systems, aiding in tracing circuits and diagnosing electrical faults.

Technical Depth

Depth:

Covers everything from basic preventative maintenance to complete engine and transmission overhauls, including electrical system diagnostics and body repair.

📊 Manual Specifications

File Quality

File Quality:

PDF format allows for easy navigation, zooming, and searching. Printability ensures users can create hard copies of specific sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine 1.8L Petrol:

1.8L (1761cc) XU7JP I4, 8-valve, SOHC, Bosch Motronic fuel injection. Power: approx. 90-100 PS (66-74 kW); Torque: approx. 142-153 Nm.

Engine 2.0L Petrol Sohc:

2.0L (1998cc) XU10J2 I4, 8-valve, SOHC, Bosch Motronic fuel injection. Power: approx. 120-125 PS (88-92 kW); Torque: approx. 170-180 Nm.

Engine 2.0L Petrol DOHc Gti:

2.0L (1998cc) XU10J4 I4, 16-valve, DOHC, Bosch Motronic fuel injection. Power: approx. 150-167 PS (110-123 kW); Torque: approx. 187-200 Nm.

Performance

0 To 60 Mph Estimate:

Varies by engine and transmission, typically 8-11 seconds.

Top Speed Estimate:

Varies by engine and transmission, typically 170-215 km/h (105-134 mph).

Fuel System

Fuel Type:

Unleaded Petrol (Gasoline)

Fuel Tank Capacity:

Approximately 54-55 liters (14.3-14.5 US gallons).

Lubrication

Engine Oil Type Recommendation:

API SG/SH or ACEA A2/A3 specification. Viscosity grades like 10W-40 or 5W-40 are common, depending on climate. Check manual for specific recommendations.

Engine Oil Capacity Estimate:

Approximately 4.0-4.5 liters (4.2-4.8 US quarts) including filter.

🔧 Transmission

Standard

Manual Transmission:

5-speed manual transaxle was standard on most variants.

Optional

Automatic Transmission:

4-speed automatic transmission was an option on some models, often mated to the 1.8L and 2.0L SOHC engines.

Features

Manual Transaxle Fluid:

API GL-4 or GL-5 specification, SAE 75W-80 or 75W-90 viscosity. Capacity approximately 2.0-2.5 liters.

Automatic Transaxle Fluid:

ATF Dexron II/III or equivalent. Capacity approximately 3.5-4.0 liters for torque converter refill.

📐 Dimensions

Exterior

Length Estimate:

Approx. 4034 mm (158.8 inches)

Width Estimate:

Approx. 1692 mm (66.6 inches)

Height Estimate:

Approx. 1370 mm (53.9 inches) for hatchback, slightly higher for saloon/estate.

Weights

Curb Weight Estimate:

Approx. 1100-1250 kg (2425-2756 lbs) depending on body style and engine.

Wheelbase Estimate:

Approx. 2605 mm (102.6 inches)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not extensively tested under modern Euro NCAP protocols, but generally considered to have a reasonable safety structure for its era.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) available on higher trims or as an option. Power-assisted brakes.

Passive Features

Passive Safety Features:

Seat belts, front airbags (driver-side became more common towards the end of this range and on later models), reinforced safety cell structure.

💡 Technology Features

Infotainment

Infotainment Features:

Basic radio/cassette player with optional CD player. Standard speaker systems. Manual covers installation and removal of these units.

Driver Assistance

Driver Assistance Features:

ABS was an option. No advanced electronic driver aids were common in this model range during these years.

Connectivity

Connectivity Features:

Limited to optional alarm systems and basic audio connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Check manual for specific engine oil recommendations.

Timing Belt Replacement:

Crucial maintenance item. For XU series engines, typically every 80,000-120,000 km (50,000-75,000 miles) or 5-6 years. Failure can cause catastrophic engine damage. Manual will specify the exact interval and procedure, including tensioner replacement.

Spark Plug Replacement:

Varies by spark plug type (standard, platinum). Check manual, but generally every 30,000-60,000 km (18,000-37,000 miles).

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, typically a pink or orange long-life coolant. Mixture ratio of 50% coolant to 50% distilled water is standard.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Specific hydraulic fluid or ATF as per manual recommendation.

Known Issues

Common Issues Electrical:

Faulty central locking systems, intermittent dashboard warning lights, issues with window regulators and motors, degradation of wiring loom insulation over time.

Common Issues Mechanical:

Wear on suspension components (bushings, ball joints), premature wear of engine mounts, potential head gasket issues on higher mileage engines, radiator leaks.

Common Issues Bodywork:

Rust, particularly around wheel arches, sills, and rear suspension mounting points. Degraded door seals leading to water ingress.

Common Issues Engine:

Timing belt failure if not replaced on schedule, oil leaks from valve cover gasket or crankshaft seals, fuel injector issues.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Peugeot, a French automobile manufacturer with a history dating back to the 19th century, is known for producing reliable, comfortable, and driver-focused vehicles.

Model Evolution

Model Evolution:

The 306 replaced the successful 309 model. It was based on the PSA Platform 3, shared with the Citroën ZX. It was produced in various body styles: 3-door hatchback, 5-door hatchback, 4-door saloon, and 5-door estate (break).

Production

Production Years:

1993-2002 (overall generation)

Manufacturing Locations:

Primarily France (Sochaux) and UK (Ryton-on-Dunsmore).

🏆 Awards & Recognition

Recognitions

General Recognition:

The Peugeot 306 was generally well-received by the motoring press for its driving dynamics, often praised for its ride and handling balance, particularly compared to some rivals. It frequently appeared on 'Car of the Year' shortlists in its early years.