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Peugeot 306 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 306 Codes Platform Code: Type P3 Generation Generation: First Generation (1993-2001), Facelifted (1997-2002) 👋 Introduction Market Position Segment: Compact family car (C-segment) Competitors: Volkswagen Golf Mk3, Ford Escort Mk5/Mk6, Vauxhall/Opel Astra Mk3, Renault Mégane I, Fiat Bravo/Brava Key Features Design: Known for its distinctive styling, comfortable ride, and excellent handling, particularly praised for its hydropneumatic rear suspension (on some models) and sophisticated chassis design. Body Styles: Available in a wide range of body styles including 3-door and 5-door hatchback, 4-door sedan, 5-door estate (Break), and 2-door convertible (Cabriolet). Performance Variants: Notable performance variants include the 306 GTI-6 and 306 Rallye (or HDI Rallye for diesel), known for their engaging driving dynamics and powerful engines. 📋 Manual Details Coverage Areas Models Covered: All Peugeot 306 models including Hatchback, Sedan, Estate (Break), Convertible (Cabriolet), and performance variants (e.g., GTi-6, Rallye, S16) Years Covered: 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) Page Count Estimated Page Count: Extensive (over 1000 pages typically for comprehensive manuals of this era) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, emission control systems, cooling system, lubrication system Transmission Drivetrain: Manual transmission, automatic transmission, clutch assembly, differential, driveshafts, hub bearings Chassis Suspension Steering: Front suspension (McPherson struts, wishbones), rear suspension (torsion beam, trailing arms), steering system (rack and pinion, power steering), wheel bearings Brakes: Front disc brakes, rear drum/disc brakes, ABS (Anti-lock Braking System) operation and diagnosis, brake fluid, hydraulic systems Electrical Electronics: Complete wiring diagrams for all models and options, lighting systems, instrument cluster, infotainment, engine management sensors and actuators, central locking, power windows, SRS (Supplemental Restraint System)/Airbags Body Interior: Body panel removal/installation, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, climate control, door mechanisms, glass replacement Exhaust Emissions: Covers catalytic converter function, lambda sensor operation, EGR (Exhaust Gas Recirculation) system, and EVAP (Evaporative Emission Control) systems for relevant markets. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant checks and changes, brake fluid checks and changes, transmission fluid checks and changes Engine Repair: Engine overhaul, cylinder head removal and installation, valve adjustments, piston and connecting rod replacement, crankshaft main bearing replacement, timing belt/chain replacement and timing procedures Transmission Repair: Clutch replacement, manual transmission overhaul, automatic transmission servicing and repair (including torque converter), gearbox oil seals Suspension Steering Repair: Shock absorber replacement, spring replacement, control arm bushing replacement, steering rack repair, power steering pump replacement, wheel alignment procedures Brake System Repair: Brake pad and disc replacement, brake caliper overhaul, brake shoe and drum replacement, bleeding brake system, ABS sensor replacement, ABS control module diagnosis Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, sensor testing, actuator testing, ECU (Engine Control Unit) diagnosis, SRS system troubleshooting Bodywork And Trim: Body panel alignment, bumper replacement, door hinge adjustment, interior trim panel removal, seat rail maintenance Engine Tuneup: Detailed procedures for ignition timing (if applicable), idle speed adjustment, fuel system checks, and spark plug gap/type specifications. Technical Depth Depth Level: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, and detailed electrical diagnostics. Diagnostics Coverage: Includes detailed diagnostic procedures for engine management, ABS, SRS, and other electronic systems, often referring to specific fault codes (where applicable) and test procedures. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format), compatible with all modern operating systems (Windows, macOS, Linux) and mobile devices. Print Quality Printability: All pages are printable, allowing users to print only the specific sections or procedures required, minimizing paper usage. Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: Digital (N/A) ⚙️ Engine Specifications Primary Engine Engine Range: Wide range of petrol and diesel engines including 1.1, 1.4, 1.6, 1.8, 2.0 (including 16v 'XU' series, EW series and later 1.8 16v 'LFX' EW7) and diesel variants like 1.9D, 1.9TD (XUD Turbo Diesel), and 2.0 HDi. Performance 2.0 16V Gti-6 (Xu10J4Rs): Approx. 167 hp (123 kW), 193 Nm torque 1.9 Turbo Diesel (Xud9Te): Approx. 90 hp (66 kW), 196 Nm torque Fuel System Fuel Injection: Multi-point fuel injection (MPI) for petrol engines, direct injection for HDi diesel engines, indirect injection for XUD diesel engines. 🔧 Transmission Standard Transmission Types: Typically a 5-speed manual transmission as standard on most models. Some higher-performance models featured a 6-speed manual. Optional Automatic Transmission: Optional 4-speed automatic transmission available on certain petrol engine variants. Features Clutch Type: Dry single-plate clutch operated hydraulically. 📐 Dimensions Exterior Body Styles Length Width Height: Varies by body style. Hatchbacks typically around 4035 mm L x 1720 mm W x 1430 mm H; Estate around 4260 mm L. Weights Curb Weight Range: Approximately 1100 kg to 1350 kg depending on engine and body...
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Peugeot 306 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
306
Codes
Platform Code:
Type P3
Generation
Generation:
First Generation (1993-2001), Facelifted (1997-2002)
👋 Introduction
Market Position
Segment:
Compact family car (C-segment)
Competitors:
Volkswagen Golf Mk3, Ford Escort Mk5/Mk6, Vauxhall/Opel Astra Mk3, Renault Mégane I, Fiat Bravo/Brava
Key Features
Design:
Known for its distinctive styling, comfortable ride, and excellent handling, particularly praised for its hydropneumatic rear suspension (on some models) and sophisticated chassis design.
Body Styles:
Available in a wide range of body styles including 3-door and 5-door hatchback, 4-door sedan, 5-door estate (Break), and 2-door convertible (Cabriolet).
Performance Variants:
Notable performance variants include the 306 GTI-6 and 306 Rallye (or HDI Rallye for diesel), known for their engaging driving dynamics and powerful engines.
📋 Manual Details
Coverage Areas
Models Covered:
All Peugeot 306 models including Hatchback, Sedan, Estate (Break), Convertible (Cabriolet), and performance variants (e.g., GTi-6, Rallye, S16)
Years Covered:
1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
Page Count
Estimated Page Count:
Extensive (over 1000 pages typically for comprehensive manuals of this era)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, emission control systems, cooling system, lubrication system
Transmission Drivetrain:
Manual transmission, automatic transmission, clutch assembly, differential, driveshafts, hub bearings
Chassis Suspension Steering:
Front suspension (McPherson struts, wishbones), rear suspension (torsion beam, trailing arms), steering system (rack and pinion, power steering), wheel bearings
Brakes:
Front disc brakes, rear drum/disc brakes, ABS (Anti-lock Braking System) operation and diagnosis, brake fluid, hydraulic systems
Electrical Electronics:
Complete wiring diagrams for all models and options, lighting systems, instrument cluster, infotainment, engine management sensors and actuators, central locking, power windows, SRS (Supplemental Restraint System)/Airbags
Body Interior:
Body panel removal/installation, interior trim, seats, HVAC (Heating, Ventilation, and Air Conditioning) system, climate control, door mechanisms, glass replacement
Exhaust Emissions:
Covers catalytic converter function, lambda sensor operation, EGR (Exhaust Gas Recirculation) system, and EVAP (Evaporative Emission Control) systems for relevant markets.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant checks and changes, brake fluid checks and changes, transmission fluid checks and changes
Engine Repair:
Engine overhaul, cylinder head removal and installation, valve adjustments, piston and connecting rod replacement, crankshaft main bearing replacement, timing belt/chain replacement and timing procedures
Transmission Repair:
Clutch replacement, manual transmission overhaul, automatic transmission servicing and repair (including torque converter), gearbox oil seals
Suspension Steering Repair:
Shock absorber replacement, spring replacement, control arm bushing replacement, steering rack repair, power steering pump replacement, wheel alignment procedures
Brake System Repair:
Brake pad and disc replacement, brake caliper overhaul, brake shoe and drum replacement, bleeding brake system, ABS sensor replacement, ABS control module diagnosis
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, sensor testing, actuator testing, ECU (Engine Control Unit) diagnosis, SRS system troubleshooting
Bodywork And Trim:
Body panel alignment, bumper replacement, door hinge adjustment, interior trim panel removal, seat rail maintenance
Engine Tuneup:
Detailed procedures for ignition timing (if applicable), idle speed adjustment, fuel system checks, and spark plug gap/type specifications.
Technical Depth
Depth Level:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, and detailed electrical diagnostics.
Diagnostics Coverage:
Includes detailed diagnostic procedures for engine management, ABS, SRS, and other electronic systems, often referring to specific fault codes (where applicable) and test procedures.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format), compatible with all modern operating systems (Windows, macOS, Linux) and mobile devices.
Print Quality
Printability:
All pages are printable, allowing users to print only the specific sections or procedures required, minimizing paper usage.
Binding Type
Binding Type:
Digital (no physical binding)
Paper Type
Paper Type:
Digital (N/A)
⚙️ Engine Specifications
Primary Engine
Engine Range:
Wide range of petrol and diesel engines including 1.1, 1.4, 1.6, 1.8, 2.0 (including 16v 'XU' series, EW series and later 1.8 16v 'LFX' EW7) and diesel variants like 1.9D, 1.9TD (XUD Turbo Diesel), and 2.0 HDi.
Performance
2.0 16V Gti-6 (Xu10J4Rs):
Approx. 167 hp (123 kW), 193 Nm torque
1.9 Turbo Diesel (Xud9Te):
Approx. 90 hp (66 kW), 196 Nm torque
Fuel System
Fuel Injection:
Multi-point fuel injection (MPI) for petrol engines, direct injection for HDi diesel engines, indirect injection for XUD diesel engines.
🔧 Transmission
Standard
Transmission Types:
Typically a 5-speed manual transmission as standard on most models. Some higher-performance models featured a 6-speed manual.
Optional
Automatic Transmission:
Optional 4-speed automatic transmission available on certain petrol engine variants.
Features
Clutch Type:
Dry single-plate clutch operated hydraulically.
📐 Dimensions
Exterior
Body Styles Length Width Height:
Varies by body style. Hatchbacks typically around 4035 mm L x 1720 mm W x 1430 mm H; Estate around 4260 mm L.
Weights
Curb Weight Range:
Approximately 1100 kg to 1350 kg depending on engine and body style.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Peugeot 306 achieved a 3-star rating in Euro NCAP frontal crash tests (based on older testing protocols).
Active Features
Active Safety Systems:
Optional ABS (Anti-lock Braking System) available on higher trim levels and later models. Power assisted steering common.
Passive Features
Passive Safety Features:
Driver and front passenger airbags became standard on later models, particularly after the 1997 facelift. Seatbelt pre-tensioners, crumple zones, side impact bars.
💡 Technology Features
Infotainment
Audio Systems:
Factory fitted Clarion or Blaupunkt radio/cassette players, often with CD changer compatibility. Speaker configurations vary by trim level.
Driver Assistance
ABS:
ABS was an option on many models and became more common after the 1997 facelift. The manual will detail its operation and troubleshooting.
Connectivity
Connectivity Features:
Limited by modern standards. Features may include central locking, electric windows (front and sometimes rear), and optional electric mirrors. No Bluetooth or USB connectivity from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 miles (10,000 - 15,000 km) or annually, depending on oil type and driving conditions. Consult manual for specific recommendations.
Timing Belt Replacement:
Crucial for petrol engines; usually every 4 years or 72,000 miles (120,000 km). Replacement is critical to prevent catastrophic engine damage. Diesel variants often used timing chains or had different intervals.
Fluid Specifications
Engine Oil:
API SJ/SL, ACEA A3/B3/B4. Viscosity typically 5W-40 or 10W-40. Consult manual for specific engine requirements and exact specifications.
Coolant:
Antifreeze/coolant (e.g., PSA Grade 1 or equivalent) mixed with distilled water. Typically a 50/50 mix. Capacity approximately 5-6 liters.
Brake Fluid:
DOT 4 or DOT 3 brake fluid. Replace every 2 years as it absorbs moisture.
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90 gear oil. Capacity approximately 2.2 - 2.5 liters.
Transmission Fluid Automatic:
ES-SO (Peugeot Specification) or equivalent ATF (Automatic Transmission Fluid). Capacity approximately 3 - 3.5 liters for torque converter fill.
Known Issues
Electrical Gremlins:
Can be prone to electrical issues, including faulty central locking, window regulators, instrument cluster problems, and wiring loom degradation.
Suspension Wear:
Rear suspension torsion bars can sag over time, leading to a lower rear ride height. Front suspension components like ball joints and bushings can wear.
Engine Mounts:
Engine and gearbox mounts can deteriorate, leading to increased vibration and noise.
Exhaust System:
Corrosion can affect the exhaust system, particularly the rear silencer and pipes.
Radiator And Cooling:
Older radiators can develop leaks, and cooling fans may fail. Heater matrix can also be a source of leaks.
Diesel Engine Specific:
XUD diesel engines are generally robust but can suffer from glow plug issues, injector pump problems, and head gasket failures under extreme conditions.
Bodywork:
Rust can be an issue, particularly on wheel arches, sills, and tailgate edges, especially in harsher climates. Check drain holes are clear.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing well-engineered and driver-focused vehicles, known for comfortable rides and good handling characteristics.
Model Evolution
Predecessor:
Succeeded the Peugeot 309.
Successor:
Succeeded by the Peugeot 307.
Production
Production Period:
1993 to 2002.
Facelift:
Received a significant facelift in late 1997, introducing revised styling (especially the front end), updated interiors, and improved safety features.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific major awards are not widely cited, the 306 was generally well-regarded by automotive journalists for its handling and ride quality, often praised as one of the best-driving cars in its class.
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