🏷️ Basic Information Identification Make: Peugeot Model: 405 Codes Chassis Codes: Type 15B (Sedan/Saloon), Type 15E (Estate/Break) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Peugeot 405 owners seeking to perform their own maintenance and repairs. Competitive Analysis Value Proposition: Offers detailed, dealer-level information at a fraction of the cost of professional servicing, enabling significant cost savings for owners. Key Features Ease Of Use: Easy-to-navigate PDF format with clear instructions and illustrations, accessible via common computing devices. Completeness: Covers all aspects of the vehicle from routine maintenance to complex repairs, including specific technical data and procedures not found in basic owner's manuals. 📋 Manual Details Coverage Areas Years Covered: 1992, 1993, 1994, 1995, 1996, 1997 Models Covered: All Peugeot 405 Sedan/Saloon and Estate/Break models Engine Variants Covered: All engine types for the specified years Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Manual / Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Emissions Control, Ignition System, Cooling System, Lubrication System, Intake and Exhaust Systems, Transaxle (Manual & Automatic), Clutch, Differential, Driveshaft Chassis: Steering System, Suspension System (Front & Rear), Brake System (including ABS), Wheels and Tires Body: Body Construction, Exterior Panels, Interior Trim, Doors, Windows, Body Hardware Electrical: General Electrical System, Lighting, Instruments, Power Accessories, Wiring Diagrams, Supplemental Restraint System (SRS), Engine Control Unit (ECU) and related systems HVAC: Heating, Ventilation, and Air Conditioning (HVAC) systems, Automatic Climate Control Procedures Included Routine Maintenance: Oil and filter changes, fluid checks and top-ups, air filter replacement, spark plug replacement, belt inspection and adjustment, battery maintenance Tune Up: Ignition timing, carburetor/fuel injection adjustment, idle speed settings Engine Repair: Engine removal/installation, cylinder head and valve train overhaul, engine block disassembly and assembly, piston and connecting rod service, crankshaft and bearing replacement, timing belt/chain replacement, valve timing procedures Transmission Repair: Manual transmission overhaul, clutch replacement, automatic transmission service and overhaul, differential service Suspension And Steering: Component inspection and replacement (shocks, struts, control arms, ball joints, tie rods), steering gear and pump service Brake System: Disc and drum brake service, caliper and wheel cylinder replacement, brake line and hose replacement, ABS system diagnosis and repair Electrical Diagnostics: Troubleshooting common electrical faults, wiring diagram interpretation, component testing, SRS system diagnostics Technical Depth Depth: Comprehensive from basic maintenance to in-depth engine and transmission overhauls, including detailed diagnostic procedures and component-level repairs. Includes special tools and tightening torques. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval Compatibility: Compatible with all PC/MAC computers running Windows (XP, NT, 2000, Vista, 7, etc.) and macOS Print Quality Quality: High-resolution, printable pages for workshop use Binding Type Binding: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: The Peugeot 405 (1992-1997) was available with a range of petrol (gasoline) and diesel engines. Common petrol engines included the XU7 (1.8L) and XU9 (1.9L) series, and the XU10J2 (2.0L) for higher trims. Diesel options typically included the XUD7 (1.8L) and XUD9 (1.9L) naturally aspirated and turbocharged variants. Performance Typical Horsepower: Varies by engine, e.g., 1.9L petrol typically produced around 100-125 hp, 1.9L diesel around 60-90 hp. Typical Torque: Varies by engine, e.g., 1.9L petrol around 150-170 Nm, 1.9L diesel around 120-150 Nm. Fuel System Injection Type: Petrol engines utilized either carburetion (earlier models/variants) or multi-point fuel injection (MPI). Diesel engines featured direct injection via rotary or inline injection pumps. Ignition System Type: Distributor-based electronic ignition system for petrol engines. Engine Management ECU Type: ECU controlled engine management for fuel injection and ignition, often Bosch or Magneti Marelli systems depending on the variant. 🔧 Transmission Standard Transmission Type: Manual Transmission (typically 5-speed) Optional Transmission Type: Optional Automatic Transmission (typically 4-speed) Features Clutch Type: Hydraulically operated single dry plate clutch for manual transmissions. Fluid Specifications Manual Transmission Fluid: Typically API GL-4, SAE 75W-80 or 75W-90 gear oil. Refer to manual for specific part numbers and exact specifications. Automatic Transmission Fluid: Typically ATF Dexron-II or Dexron-III compatible fluid. Refer to manual for specific part numbers and exact specifications. 📐 Dimensions Exterior Length Sedan: Approx. 4400 mm Width: Approx. 1700 mm Height: Approx. 1420 mm Weights Curb Weight: Varies by model and equipment, typically between 1050-1300 kg 🛡️ Safety Features Ratings Crash Test History: While formal Euro NCAP ratings as we know them today were not prevalent, the 405 was designed with safety in mind for its era, incorporating crumple zones and safety structures. Passive Features Airbags: Driver's airbag became increasingly common in later models and higher trims. Passenger airbag available on some later variants. The manual covers SRS system diagnostics and repair. Seatbelts: Front and rear seatbelts, with pre-tensioners on...