🏷️ Basic Information Identification Make: Peugeot Model: 406 Year: 1996-1997 Codes Platform: PSA EW/ES platform (shared with Citroën Xantia, XM, and some aspects with XJ X300/X308) 👋 Introduction Market Position Segment: Mid-size Family Car (often classified as a lower-medium or executive car) Competitive Analysis Key Competitors: Ford Mondeo, Opel/Vauxhall Vectra, Volkswagen Passat, Renault Laguna, Fiat Croma, BMW 3 Series (E36), Mercedes-Benz C-Class (W202) Key Features Design Philosophy: Emphasized comfort, ride quality, and distinctive styling (particularly the Coupe by Pininfarina). Platform Sharing: Utilized the advanced PSA EW/ES platform, contributing to excellent handling and ride comfort, similar to its Citroën counterparts. 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily European market focus) Model Variants Covered: Sedan, Estate (Break/SW), Coupe Page Count Estimated Page Count: Large (up to 5 GB estimated file size suggests extensive coverage) Manual Type Manual Type: Service and Repair Manual (Workshop Manual) Language Language: English Format Delivery Format: Digital Download (PDF, ZIP, RAR, EXE) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical (including Cylinder Head, Cylinder Block, Crankshaft, Pistons, Connecting Rods), Fuel System (Fuel Pump, Injectors, Fuel Tank), Cooling System, Exhaust System, Ignition System, Emissions Control Systems, Lubrication System Transmission: Manual Transaxle System, Automatic Transaxle System, Clutch System (Clutch Master Cylinder, Clutch Release Cylinder, Clutch Pedal) Chassis: Front Suspension System, Rear Suspension System, Steering System, Brake System (Brake Master Cylinder, Brake Booster, Brake Actuator), Wheel and Tire System, Drive Shafts Electrical: Charging System (Generator), Starting System (Starter Assy), Lighting System (Headlamps, Tail Lamps, Interior Lights), Instrument Panel, Combination Meter, Audio & Visual System, Power Window Control System, Power Door Lock Control System, Wiper and Washer System, Horn System, Supplemental Restraint System (Airbag System) Body: Body Repair, Exterior Components (Bumpers, Doors, Hood, Trunk, Glass), Interior Components (Seats, Roof Headlining, Instrument Panel) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Engine Oil, Transmission Fluid, Coolant, Brake Fluid), Filter Replacements, Belt Inspections and Replacements Troubleshooting: Diagnostic Procedures, Fault Code Interpretation (where applicable), Symptom-Based Troubleshooting for all major systems Repair: Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Suspension and Steering Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement Diagnostics: Engine Control System Diagnostics, ABS Diagnostics, Airbag System Diagnostics, Transmission Control Diagnostics Wiring Diagrams: Includes detailed wiring diagrams for electrical systems, aiding in diagnosis and repair of electrical faults. Explod Views: Features exploded views of components for easier identification and assembly/disassembly guidance. Technical Depth Depth: Comprehensive: Covers everything from basic fluid checks and component replacement to in-depth engine and transmission overhauls, electrical system diagnostics, and bodywork. Includes detailed diagrams and specifications for professional-level repairs. Torque Specifications: Provides specific torque values for all critical fasteners, essential for correct assembly and component integrity. Special Tools: Lists any specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Primary Format: PDF Compression: May be provided in ZIP or RAR format for larger files. Print Quality Printability: High Quality, Printable on any computer and printer. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements PDF Reader: Requires a PDF Reader (e.g., Adobe Acrobat Reader) Unzipping Software: Requires unzipping software (e.g., WinZip, WinRAR) if delivered in compressed format. ⚙️ Engine Specifications Primary Engine Engine Options 1996-1997: Petrol: XU7JP (1.8L), XU10J2Z/L3 (2.0L), XU10J4R (2.0L 16V), ES9J4 (3.0L V6); Diesel: XUD7TE (1.9L TD), DW8 (2.0L HDi - introduced later in the generation, but potential for early models depending on market) Performance Typical Power Output 2.0L Petrol: Approx. 132-135 PS (97-99 kW) Typical Power Output 3.0L V6: Approx. 190-194 PS (140-143 kW) Typical Torque 2.0L Petrol: Approx. 180-187 Nm Fuel System Fuel Injection Type: Multi-point Fuel Injection (MPi) for petrol engines, Direct Injection for HDi diesel engines. Engine Codes Common Petrol Engine Codes: XU7JP, XU10J2, XU10J4R, ES9J4 Common Diesel Engine Codes: XUD7TE, DW8 🔧 Transmission Standard Manual Transmission Availability: Standard on most petrol and diesel models. Optional Automatic Transmission Availability: Optional on many petrol engines, notably the 2.0L and 3.0L V6. Features Automatic Transmission Type: AL4 (4-speed automatic with electronic control) was common on later models, earlier might use AW-30. Manual Transmission Type: Typically 5-speed manual transaxles. 📐 Dimensions Exterior Sedan Length: Approx. 4,605 mm (181.3 in) Estate Length: Approx. 4,705 mm (185.2 in) Coupe Length: Approx. 4,677 mm (184.1 in) Weights Kerb Weight Range: Approx. 1300-1550 kg (depending on engine and body style) 🛡️ Safety Features Ratings Euro Ncap Rating: Euro NCAP: 4 stars (for 1997 testing, early rating system) Passive Features Standard Safety Features: Driver and Passenger Airbags (standard on most models), ABS (Anti-lock Braking System), Seatbelt Pre-tensioners. Optional Safety Features: Side Airbags (later models), Cruise Control. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with speakers, often with steering wheel controls on higher trims. Display Technology: Basic monochrome LCD for trip computer and audio information, analog gauges for speed,...