🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine: 2.0i 16V Codes Engine Code Typical: EW10J4 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors: Renault Espace, Chrysler Voyager, Ford Galaxy, Volkswagen Sharan. Key Features Selling Points: Spacious interior, flexible seating, comfortable ride, European design. Manual Value Proposition Target Audience: DIY enthusiasts, independent repair shops, and owners seeking detailed technical information. Benefit Statement: Saves time and money by providing professional-grade repair and maintenance guidance. 📋 Manual Details Coverage Areas Geographic Coverage: Global (primarily European market focus implied by brand) Vehicle Variants Covered: All Peugeot 806 2.0i 16V models from the 2002 model year. Page Count Estimated Page Count: High (detailed coverage suggests 800+ pages, typical for full service manuals) Manual Type Type: Full Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, diagnostics, repair, and overhaul for the 2.0i 16V (EW10J4) engine. Engine Management: Fuel injection system (Bosch Motronic or similar), ignition system, emission control systems, sensors, actuators, ECU diagnostics and programming. Transmission Manual: Service and repair for the manual gearbox, clutch system, linkage, and related components. Transmission Automatic: Service and repair for the automatic transmission (if applicable to this specific variant), torque converter, and control systems. Brakes: Hydraulic system, ABS, EBD, brake discs, pads, calipers, lines, master cylinder, booster, parking brake. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, anti-roll bars, bushings. Steering: Power steering system, steering rack, pump, linkages, column. Electrical System: Battery, alternator, starter, lighting system, wiring diagrams, fuses, relays, body control module (BCM). HVAC: Heating, ventilation, and air conditioning system, refrigerant, compressor, blower motor, controls. Body And Chassis: Body panels, doors, windows, locks, exterior trim, interior trim, chassis components, rustproofing. Body Electronics: Power windows, central locking, remote keyless entry, infotainment system, instrument cluster. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid flush, transmission fluid change. Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), use of diagnostic tools. Repair Procedures: Step-by-step instructions for component removal, installation, and repair across all major vehicle systems. Rebuilding Procedures: Detailed instructions for complete engine and transmission overhauls, including component specifications and tolerances. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Zoom IN/OUT enabled for clarity of diagrams and text Binding Type Binding: Digital Download (PDF) - No physical binding Paper Type Paper Type Equivalent: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 1997 cc (2.0 Liters) Valvetrain: DOHC (Double Overhead Camshaft), 16 Valves Bore X Stroke: 85.0 mm x 88.0 mm (typical for EW10J4) Performance Horsepower Ps: 132-136 PS (approximate range depending on specific tuning) Horsepower Kw: 97-100 kW (approximate range) Torque Nm: 190-200 Nm @ 4100 rpm (approximate range) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Octane rating typically 95 RON recommended) Engine Management ECU Type: Likely Bosch Motronic ME7.4.4 or similar electronic engine management system. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (AL4/DP0) Features Clutch Type: Hydraulic Actuated Single Dry Plate Clutch 📐 Dimensions Exterior Length: Approx. 4600 mm Width: Approx. 1800 mm Height: Approx. 1750 mm Wheelbase: Approx. 2820 mm Weights Curb Weight: Approx. 1600-1700 kg (depending on configuration) Cargo Cargo Volume: Highly variable due to flexible seating, typically 370-580 liters with rear seats in place, expandable significantly with seats removed. 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for early models, specific rating for 2002 may vary, but generally reflects the era's standards for this class) Active Features ABS: Standard Anti-lock Braking System Ebd: Electronic Brake-force Distribution (likely included with ABS) Passive Features Airbags: Driver and front passenger airbags standard. Side airbags may be optional or standard depending on trim level. Seat Belts: 3-point seat belts with pretensioners for all seating positions. 💡 Technology Features Infotainment Audio System: Standard radio/cassette or CD player, with optional amplifier and steering wheel audio controls. Driver Assistance Cruise Control: Available as an option on higher trim levels. Connectivity Remote Keyless Entry: Standard on most 2002 models, controlled via body control module. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first (refer to manual for exact specification based on oil type used). Timing Belt Replacement: Crucial interval, typically around 90,000-120,000 km or 5-6 years. Consult manual for precise OE recommendation and associated components (tensioners, idlers, water pump). Fluid Specifications Engine Oil Type: SAE 5W-40 or 10W-40, API SL/CF or ACEA...