🏷️ Basic Information Identification Make: Peugeot Model: Expert Year: 2004 Engine Type: Petrol Engine Code Indicator: 2.0i 16V Codes Platform Code: Often shared with Citroën Jumpy and Fiat Scudo (Secma platform variants) 👋 Introduction Market Position Target Audience: Professional technicians and experienced do-it-yourself (DIY) mechanics. Competitive Analysis Competitor Manuals: Provides factory-level data that may not be available in aftermarket or condensed repair guides. Key Features Accessibility: Instant download provides immediate access for urgent repairs. Completeness: Complete official full factory service repair manual, covering all styles and procedures. Value Proposition Benefit To Owner: Empowers owners to make informed maintenance and repair decisions, potentially saving on labor costs. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, maintenance, troubleshooting, and diagnostics for all systems. Page Count Estimated Pages: Hundreds of pages (exact count not specified, but implies extensive detail) Manual Type Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, connecting rods, crankshaft, timing system, lubrication system, cooling system. Engine Management: Fuel injection system, ignition system, emissions control, engine control unit (ECU) diagnostics and parameters. Transmission: Manual transmission (MT) specifications, disassembly, assembly, troubleshooting, clutch operation, and fluid specifications. Drivetrain: Front-wheel drive (FWD) system, drive shafts, differentials, axle boots. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Brakes: Front and rear brake systems (discs/drums), hydraulic circuits, ABS (if equipped), brake fluid specifications, component replacement procedures. Steering: Power steering system, steering column, steering rack, tie rods, fluid specifications. Electrical System: Battery, charging system (alternator), starting system, lighting system, fuse box diagrams, wiring schematics, relays. Body And Chassis: Body panels, doors, hood, tailgate, interior trim, seat removal, chassis components, corrosion protection. Heating And Air Conditioning: HVAC system components, refrigerant R134a, system operation, troubleshooting, component replacement. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, mounting hardware. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel pressure specifications. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-ups. Component Replacement: Detailed step-by-step instructions for replacing all major and minor components. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Disassembly And Assembly: Complete instructions for taking apart and reassembling various vehicle systems and components. Diagnostics: OBD-II (On-Board Diagnostics) information, diagnostic trouble codes (DTCs), and diagnostic tool usage. Technical Specifications: Torque specifications for all fasteners, clearances, and alignment data. Body Repair: Procedures for panel replacement, dent repair, and structural integrity checks. Interior Component Removal Installation: Guidance on removing and refitting seats, dashboard components, door panels, and headliners. Technical Depth Depth: Factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers complete rebuilds and complex diagnostics. Documentation Style Style: Step-by-step instructions with highly detailed exploded diagrams and pictures. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full printable, allowing users to print specific pages or the entire manual. Zoom Capability: Zoom IN/OUT functionality for detailed viewing of diagrams and text. Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital Download (N/A for physical paper type) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: Likely EW10 (2.0i 16V DOHC, EW10J4 variant) Displacement: 1997 cc Configuration: Inline 4-cylinder Valvetrain: DOHC (Double Overhead Camshaft), 16 Valves Performance Horsepower: Approximately 136-138 PS (134-136 bhp / 100-102 kW) at ~6000 rpm (specific variant dependent) Torque: Approximately 190-192 Nm (140-142 lb-ft) at ~4100 rpm (specific variant dependent) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Engine Management ECU Type: Bosch Motronic or similar proprietary Peugeot/PSA system. Cooling System Coolant Type: Ethylene glycol-based coolant, typically 50/50 mix with distilled water (refer to manual for specific PSA specification). Lubrication System Oil Capacity: Approximately 4.5 - 5.0 liters (check manual for exact capacity and filter). Recommended Oil Viscosity: Typically 5W-40 or 10W-40, meeting PSA specifications (e.g., PSA B71 2296, ACEA A3/B4). 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: Likely a 4-speed Automatic Transmission (AT) was also an option for some markets/configurations (though the manual specifies '2.0i 16V Petrol', focusing on the manual is implied). Features Fluid Type: Manual Transmission Fluid (MTF), typically API GL-4 or GL-5 specification, SAE 75W-90 or similar (refer to manual for exact PSA specification). Clutch Clutch Type: Dry single-plate diaphragm spring clutch. 📐 Dimensions Exterior Body Styles Covered: Panel Van, Crew Van, Combi, Passenger variants. Different lengths (L1, L2) and roof heights may exist (check manual for specifics). Weights Gross Vehicle Weight Rating Gvw: Varies significantly based on configuration, typically in the 2200-2700 kg range. Curb Weight: Varies significantly based on configuration, typically in...