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Peugeot Partner 1996-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation: First Generation (Type M49) Production Years: 1996-2005 Codes Platform Code: Type M49 👋 Introduction Market Position Segment: Compact MPV / Small Panel Van Target Audience: Small businesses, tradespeople, families seeking versatile and practical transport. Competitive Analysis Key Competitors: Citroën Berlingo, Renault Kangoo, Fiat Doblò, Opel/Vauxhall Combo. Key Features Versatility: Offered in various configurations including panel van, passenger MPV (with sliding doors), and long-wheelbase variants. Practicality: Designed for cargo capacity and ease of loading, with a focus on robust construction. Development: Developed in conjunction with the Citroën Berlingo, sharing a common platform and many components. 📋 Manual Details Coverage Areas Market Focus: Global (primarily European market) Vehicle Types Covered: Light commercial vehicle (LCV), panel van, leisure activity vehicle (MPV variant) Page Count Estimated Page Count: Varies by specific edition, but typically 500-1000+ pages for a comprehensive factory-level manual. Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of all gasoline and diesel engine variants, including mechanicals, lubrication, cooling, fuel injection, ignition, and exhaust systems. Transmission: Manual and automatic transmission servicing, repair, and overhaul procedures. Includes clutch operation and hydraulic systems. Brakes: Hydraulic brake system, ABS (if equipped), parking brake, fluid specifications, caliper and master cylinder overhaul, bleeding procedures. Suspension Steering: Front and rear suspension components (e.g., MacPherson struts, torsion bars), steering rack, power steering system, wheel alignment specifications. Electrical: Comprehensive wiring diagrams, fuse box layouts, lighting systems, starting and charging systems, instrument panel, power accessories, body control modules. Body Chassis: Body panel removal and installation, door mechanisms, glazing, interior trim, chassis components, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnostics, refrigerant handling, component replacement. Safety Systems: Airbag systems (if equipped), seat belt mechanisms, basic passive safety features. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication, spark plug replacement, timing belt/chain service. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components, including disassembly, component testing, and reassembly. Diagnostics: Troubleshooting guides, symptom-based diagnostics, common fault identification, and diagnostic trouble code (DTC) interpretation (for OBD-II systems, if applicable). Rebuilds: Engine and transmission overhaul procedures, including specifications for internal components. Installation: Procedures for installing replacement parts and accessories. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complex overhauls and diagnostics. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text, allowing for efficient information retrieval. Print Quality Printability: Full printable, allowing users to print specific sections or the entire manual. Zoom Functionality Zoom: Yes, allows for close examination of diagrams and text. Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Type: N/A (digital format) Requirements Reader Software: Adobe PDF Reader Unzipping Software: WinZip or equivalent Compatibility Operating Systems: All versions of Windows and Mac ⚙️ Engine Specifications Primary Engine Gasoline Options: 1.1L (TU1M), 1.4L (TU3M/JP), 1.6L (TU5JP). Diesel Options: 1.9L DW8 naturally aspirated diesel, 1.9L DW8B naturally aspirated diesel, 1.9L D9A/DHY turbo-diesel (XUD9TE). Performance 1.4I (Tu3Jp) Typical Power: 75 PS (74 bhp; 55 kW) at 5300 rpm 1.9D (Dw8) Typical Power: 69 PS (68 bhp; 51 kW) at 4600 rpm 1.9 Td (Xud9Te) Typical Power: 90 PS (89 bhp; 66 kW) at 4000 rpm Fuel System Gasoline Injection: Multi-point fuel injection (MPI) Diesel Injection: Indirect injection (IDI) for naturally aspirated diesels, Direct injection (DI) for turbo-diesel variants. 🔧 Transmission Standard Type: 5-speed manual transmission. Optional Type: 3-speed or 4-speed automatic transmission (less common, dependent on engine and market). Features Clutch Type: Dry single-plate clutch, hydraulically actuated. 📐 Dimensions Exterior Wheelbase Standard: Approx. 2690 mm (105.9 in) Wheelbase Long: Approx. 3000 mm (118.1 in) (optional on some variants) Length Standard: Approx. 4110 mm (161.8 in) Length Long: Approx. 4410 mm (173.6 in) Weights Gross Vehicle Weight Rating: Typically ranges from 1800 kg to 2100 kg depending on configuration and engine. Payload Capacity: Varies, but generally around 500-700 kg for panel van variants. 🛡️ Safety Features Ratings Euro Ncap Rating: 3 out of 5 stars (for early models, depending on testing methodology and equipment). Active Features ABS: Optional on many models, particularly higher trim levels and later production years. Passive Features Airbags: Driver airbag standard on most models from mid-production. Passenger airbag optional. Side airbags were rare on this generation. Seat Belts: Three-point seat belts with pre-tensioners (driver and front passenger). 💡 Technology Features Infotainment Radio Options: Factory fitted radio/cassette players or CD players were common options, with basic speaker systems. Driver Assistance Cruise Control: Available as an option on higher trim levels and later models. Connectivity OBD Interface: OBD-II (EOBD) compliant from 1996/1997 onwards, facilitating diagnostic scanning. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km or 1 year, whichever comes first (may vary based on oil type and...
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Peugeot Partner 1996-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Generation:
First Generation (Type M49)
Production Years:
1996-2005
Codes
Platform Code:
Type M49
👋 Introduction
Market Position
Segment:
Compact MPV / Small Panel Van
Target Audience:
Small businesses, tradespeople, families seeking versatile and practical transport.
Competitive Analysis
Key Competitors:
Citroën Berlingo, Renault Kangoo, Fiat Doblò, Opel/Vauxhall Combo.
Key Features
Versatility:
Offered in various configurations including panel van, passenger MPV (with sliding doors), and long-wheelbase variants.
Practicality:
Designed for cargo capacity and ease of loading, with a focus on robust construction.
Development:
Developed in conjunction with the Citroën Berlingo, sharing a common platform and many components.
📋 Manual Details
Coverage Areas
Market Focus:
Global (primarily European market)
Vehicle Types Covered:
Light commercial vehicle (LCV), panel van, leisure activity vehicle (MPV variant)
Page Count
Estimated Page Count:
Varies by specific edition, but typically 500-1000+ pages for a comprehensive factory-level manual.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of all gasoline and diesel engine variants, including mechanicals, lubrication, cooling, fuel injection, ignition, and exhaust systems.
Transmission:
Manual and automatic transmission servicing, repair, and overhaul procedures. Includes clutch operation and hydraulic systems.
Brakes:
Hydraulic brake system, ABS (if equipped), parking brake, fluid specifications, caliper and master cylinder overhaul, bleeding procedures.
Suspension Steering:
Front and rear suspension components (e.g., MacPherson struts, torsion bars), steering rack, power steering system, wheel alignment specifications.
Electrical:
Comprehensive wiring diagrams, fuse box layouts, lighting systems, starting and charging systems, instrument panel, power accessories, body control modules.
Body Chassis:
Body panel removal and installation, door mechanisms, glazing, interior trim, chassis components, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system diagnostics, refrigerant handling, component replacement.
Safety Systems:
Airbag systems (if equipped), seat belt mechanisms, basic passive safety features.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication, spark plug replacement, timing belt/chain service.
Repair:
Detailed step-by-step repair procedures for all major mechanical and electrical components, including disassembly, component testing, and reassembly.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, common fault identification, and diagnostic trouble code (DTC) interpretation (for OBD-II systems, if applicable).
Rebuilds:
Engine and transmission overhaul procedures, including specifications for internal components.
Installation:
Procedures for installing replacement parts and accessories.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic maintenance to complex overhauls and diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable text, allowing for efficient information retrieval.
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Zoom Functionality
Zoom:
Yes, allows for close examination of diagrams and text.
Binding Type
Digital Binding:
N/A (digital format)
Paper Type
Digital Paper Type:
N/A (digital format)
Requirements
Reader Software:
Adobe PDF Reader
Unzipping Software:
WinZip or equivalent
Compatibility
Operating Systems:
All versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Gasoline Options:
1.1L (TU1M), 1.4L (TU3M/JP), 1.6L (TU5JP).
Diesel Options:
1.9L DW8 naturally aspirated diesel, 1.9L DW8B naturally aspirated diesel, 1.9L D9A/DHY turbo-diesel (XUD9TE).
Performance
1.4I (Tu3Jp) Typical Power:
75 PS (74 bhp; 55 kW) at 5300 rpm
1.9D (Dw8) Typical Power:
69 PS (68 bhp; 51 kW) at 4600 rpm
1.9 Td (Xud9Te) Typical Power:
90 PS (89 bhp; 66 kW) at 4000 rpm
Fuel System
Gasoline Injection:
Multi-point fuel injection (MPI)
Diesel Injection:
Indirect injection (IDI) for naturally aspirated diesels, Direct injection (DI) for turbo-diesel variants.
🔧 Transmission
Standard
Type:
5-speed manual transmission.
Optional
Type:
3-speed or 4-speed automatic transmission (less common, dependent on engine and market).
Features
Clutch Type:
Dry single-plate clutch, hydraulically actuated.
📐 Dimensions
Exterior
Wheelbase Standard:
Approx. 2690 mm (105.9 in)
Wheelbase Long:
Approx. 3000 mm (118.1 in) (optional on some variants)
Length Standard:
Approx. 4110 mm (161.8 in)
Length Long:
Approx. 4410 mm (173.6 in)
Weights
Gross Vehicle Weight Rating:
Typically ranges from 1800 kg to 2100 kg depending on configuration and engine.
Payload Capacity:
Varies, but generally around 500-700 kg for panel van variants.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 out of 5 stars (for early models, depending on testing methodology and equipment).
Active Features
ABS:
Optional on many models, particularly higher trim levels and later production years.
Passive Features
Airbags:
Driver airbag standard on most models from mid-production. Passenger airbag optional. Side airbags were rare on this generation.
Seat Belts:
Three-point seat belts with pre-tensioners (driver and front passenger).
💡 Technology Features
Infotainment
Radio Options:
Factory fitted radio/cassette players or CD players were common options, with basic speaker systems.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels and later models.
Connectivity
OBD Interface:
OBD-II (EOBD) compliant from 1996/1997 onwards, facilitating diagnostic scanning.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first (may vary based on oil type and driving conditions).
Timing Belt Replacement:
Crucial for gasoline engines (TU series). Typically every 80,000-120,000 km or 5-6 years. Diesel engines (XUD, DW8) often use timing belts as well, with similar intervals.
Fluid Specifications
Engine Oil Type Gasoline:
API SG/SH/SJ or ACEA A2/A3, viscosity grades like 10W-40 or 5W-40 recommended (check specific engine and climate).
Engine Oil Type Diesel:
API CF or ACEA B2/B3/B4, viscosity grades like 10W-40 or 15W-40 common.
Coolant:
Peugeot/PSA specified G11 or G12 antifreeze concentrate (e.g., blue or pink), mixed with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (check manual for exact specification).
Transmission Oil Manual:
API GL-4, viscosity typically 75W-80 or 75W-90.
Power Steering Fluid:
Typically ATF Dexron II/III or specific PSA fluid (check manual).
Known Issues
Suspension Wear:
Worn front wishbone bushes and rear suspension mounting points can lead to knocking noises and poor handling.
Diesel Glow Plugs:
Glow plugs can fail, leading to difficult cold starting on diesel models.
Exhaust System Corrosion:
Rusting of exhaust components, particularly on vehicles used in harsh climates.
Electrical Gremlins:
Occasional issues with central locking, window regulators, and dashboard warning lights due to aging wiring or component failure.
Clutch Release Bearing:
Can wear out, causing a squealing noise when the clutch pedal is depressed.
📚 Vehicle History
Brand Heritage
Peugeot Heritage Lcv:
Peugeot has a long history of producing reliable and practical light commercial vehicles, following models like the Peugeot D3A, D4A, J7, and J9 vans.
Model Evolution
Design Philosophy:
The Partner was designed to meet the growing demand for compact, car-derived commercial vehicles offering comfort and driving characteristics similar to passenger cars.
Facelifts:
Received minor styling updates and equipment revisions throughout its production run, most notably a front-end facelift around 2002.
Production
Manufacturing Locations:
Primarily manufactured in France (e.g., PSA's Mulhouse plant) and potentially other PSA facilities.
Sales Volume:
Achieved significant sales volumes across Europe, establishing itself as a popular choice in its segment.
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Peugeot Partner and its sibling, the Citroën Berlingo, were highly successful and frequently recognized in European 'Van of the Year' or 'MPV of the Year' categories during their respective production runs.
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