The Piaggio-Gilera GP 800 i.e. is a high-performance maxi-scooter, introduced around 2007, representing Piaggio's advanced engineering by integrating automotive technology into its scooter platforms. This model emphasizes sporty performance and handling characteristics, positioning itself against competitors such as the Suzuki Burgman 650 and Yamaha TMAX 500/530. Powered by a 799 cc V-twin engine delivering approximately 75 HP, the GP 800 i.e. features electronic fuel injection, DOHC valve train, and an automatic CVT transmission with belt drive. Its robust construction, including a steel underbone frame, and advanced braking systems contribute to its overall quality and reliability. This comprehensive Service Repair Manual provides factory-level diagnostic and repair information for the Piaggio-Gilera GP 800 i.e. It covers essential areas including routine maintenance, detailed engine disassembly and assembly, fuel injection system specifics, complete electrical system diagnostics, and repair procedures for all major systems such as cooling, braking, and suspension. The manual also includes wiring diagrams, troubleshooting guides for common issues, and pre-delivery inspection steps. Designed for owners, mechanics, and technicians, this English-language manual is an indispensable resource for maintaining, repairing, and ensuring the optimal performance and longevity of the GP 800 i.e. 🏷️ Basic Information Identification Make: Piaggio-Gilera Model: GP 800 i.e. Product Type: Service Repair Manual 👋 Introduction Market Position Segment: High-performance maxi-scooter Competitive Analysis Competitors: Suzuki Burgman 650, Yamaha TMAX 500/530, BMW C600 Sport/C650GT Key Features Performance Focus: Emphasis on sporty performance and handling characteristics for a maxi-scooter Engineering: Piaggio's advanced engineering, often incorporating automotive technology into scooter platforms 📋 Manual Details Coverage Areas Primary Coverage: Original Factory Service Repair Manual Content Scope: Service, repair procedures, assembly, disassembly, wiring diagrams, and comprehensive information Page Count Estimated Page Count: Not specified in product information, but comprehensive nature suggests substantial volume Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine General: Engine disassembly, assembly, and general repair procedures Engine Injection: Detailed coverage of the fuel injection system Electrical System: Complete electrical system diagnostics and repair Wiring Diagrams: GP800 Wiring Diagram, GP800 Injection Wiring Diagram Cooling System: Cooling system service and repair Braking System: Braking system maintenance and repair Suspensions: Suspension system service and repair Chassis: Chassis inspection and repair procedures Procedures Included Maintenance: Routine maintenance schedules and procedures Troubleshooting: Comprehensive troubleshooting guides for common issues Assembly Disassembly: Detailed steps for component assembly and disassembly Pre Delivery: Pre-delivery inspection and setup procedures Technical Depth Depth: Factory-level diagnostic and repair information 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High Quality PDF, All pages are printable Binding Type Type: Digital Download (No physical binding) Paper Type Type: N/A (Digital) Delivery Method: Instant Download Compatibility Os Compatibility: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Configuration: V-twin, 4-stroke, liquid-cooled, 8-valve Displacement: 799 cc Performance Horsepower: Approx. 75 HP (at crank) Torque: Approx. 75 Nm (at crank) Fuel System Type: Electronic Fuel Injection (i.e.) Ignition: Electronic ignition with integrated EFI Engine Features Valve Train: DOHC (Dual Overhead Camshafts) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Features Drive System: Belt drive to rear wheel Fluid Specifications Fluid Type: Specific CVT transmission fluid (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Not specified, but characteristic of maxi-scooters (typically > 2100mm) Width: Not specified Height: Not specified Weights Dry Weight: Approx. 235 kg Curb Weight: Approx. 245 kg 🛡️ Safety Features Ratings Crash Test: N/A for motorcycles/scooters in traditional automotive sense, but structural integrity covered in manual Active Features Braking: Front: Dual Disc Brakes; Rear: Disc Brake. ABS often optional or standard depending on market. Manual covers ABS troubleshooting if applicable. Lighting: Dual Halogen headlights, LED taillight/indicators common. Passive Features Frame: Steel underbone frame for rigidity. 💡 Technology Features Infotainment Features: Basic instrumentation typical for maxi-scooters (speedometer, tachometer, fuel gauge, odometer). Advanced infotainment is unlikely. Driver Assistance ABS: Anti-lock Braking System (ABS) was often an optional feature or standard on higher-spec models, details are within the manual. Connectivity Features: No specific connectivity features are highlighted in product description; focused on mechanical and electrical systems. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-10,000 km or annually (refer to manual for precise interval). Filter Replacement: Air filter, oil filter replacement at specified intervals (refer to manual). Fluid Specifications Engine Oil: Recommended: Piaggio-approved 4-stroke scooter oil, e.g., SAE 5W-40 or 10W-40, API SG/SH/SJ/SL or higher, JASO MA certified (refer to manual for exact grade). Coolant: Ethylene glycol based coolant with anti-corrosion additives (e.g., 50/50 mix with distilled water) (refer to manual for exact specification). Brake Fluid: DOT 4 or DOT 5.1 (refer to manual for specific requirement, crucial for ABS systems). Known Issues Common Problems: Potential issues can include CVT belt wear, fuel injector cleaning requirements, occasional electrical gremlins (covered in troubleshooting sections). Tools Required Special Tools:...