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PLYMOUTH ACCLAIM Digital Workshop Repair Manual 1989-1995

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🏷️ Basic Information Identification Make: Plymouth Model: Acclaim Model Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995 Codes Chassis Codes: XJ (Chrysler J Platform) 👋 Introduction Market Position Segment: Compact Sedan / Mid-size Sedan (depending on classification) Target Audience: Families, budget-conscious buyers Competitive Analysis Key Competitors: Ford Tempo, Chevrolet Corsica/Beretta, Honda Accord, Toyota Camry, Nissan Altima Usp For Manual: Empowers owners to perform comprehensive maintenance and repairs, saving significantly on labor costs and extending vehicle lifespan. Key Features Manual Advantage: Provides professional-level diagnostic and repair information, identical to what factory technicians use. Ease Of Use: Easy to navigate and print specific sections for immediate use. Durability Benefit: Digital format eliminates wear and tear associated with physical manuals. 📋 Manual Details Coverage Areas Primary Coverage Focus: Mechanical, Electrical, Bodywork, Maintenance, Troubleshooting, Diagnostics, Repair, Rebuild, Restoration Geographic Coverage: North America (USDM/CDN) Page Count Estimated Page Count: Extensive (digital format, comprehensive) Manual Type Manual Type: Digital Workshop Repair Manual / Service Manual Language Language: English Format Format: Digital (likely PDF, designed for viewing and printing) 📖 Manual Coverage Systems Covered Engine: 2.5L 4-cylinder (AMC 150), 3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EDB) Engine Management: Fuel injection systems (MPI), Ignition systems, Emissions control systems (OBD-I compliant) Transmission: 3-speed automatic (A604/41TE Ultradrive), 5-speed manual (New Process/Getrag) Drivetrain: Front-wheel drive (FWD), CV joints, Drive axles Suspension: Front independent strut suspension, Rear torsion beam axle with trailing arms Steering: Power-assisted rack and pinion Brakes: Front disc brakes, Rear drum brakes (optional rear disc on some models) Electrical System: 12V battery, Charging system (alternator), Starting system, Lighting, Fuses, Relays, Wiring diagrams Body And Frame: Body construction, Panels, Doors, Hood, Trunk, Glass, Interior trim HVAC: Heating, Ventilation, Air Conditioning (HVAC) system diagnosis and repair Fuel System: Fuel tank, Fuel pump, Fuel lines, Fuel injectors Cooling System: Radiator, Water pump, Thermostat, Coolant hoses, Fan Exhaust System: Exhaust manifolds, Catalytic converter, Muffler, Pipes Procedures Included Maintenance: Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement Troubleshooting: Diagnosis of common drivability issues, electrical faults, mechanical failures Repair: Engine component replacement, Transmission service, Brake system repair, Suspension component replacement, Electrical component repair Rebuild: Engine overhaul, Transmission rebuild Diagnostics: On-board diagnostics (OBD-I), Scan tool data interpretation, Sensor testing Installation: Component installation and removal procedures Technical Depth Depth Of Coverage: Comprehensive (from basic fluid changes to complete engine/transmission overhauls) Diagnostic Tools Recommended: Scan tools for OBD-I, Multimeter, Test light, Pressure gauges, Specific Chrysler diagnostic tools (as applicable) Special Tools Requirements: Specific sockets, wrenches, pullers, alignment tools, refrigerant recovery equipment 📊 Manual Specifications File Format File Type: Digital (likely PDF or similar accessible format) Searchability: Likely searchable text content Print Quality Print Capability: Printable pages for hard copy reference Illustration Quality: High Quality Photos, Illustrations And Diagrams Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format, printable on demand) ⚙️ Engine Specifications Primary Engine Engine Option 1 Displacement: 2.5 Liters (2507 cc) Engine Option 1 Configuration: Inline 4-cylinder (I4) Engine Option 1 Code: AMC 150 Engine Option 2 Displacement: 3.0 Liters (2972 cc) Engine Option 2 Configuration: V6 (SOHC) Engine Option 2 Code: Mitsubishi 6G72 Engine Option 3 Displacement: 3.3 Liters (3301 cc) Engine Option 3 Configuration: V6 (OHV) Engine Option 3 Code: Chrysler EDB Performance Hp 2.5L: ~100-110 HP (depending on year/tuning) Torque 2.5L: ~130-140 lb-ft (depending on year/tuning) Hp 3.0L V6: ~140-150 HP (depending on year/tuning) Torque 3.0L V6: ~160-170 lb-ft (depending on year/tuning) Hp 3.3L V6: ~150-160 HP (depending on year/tuning) Torque 3.3L V6: ~185-195 lb-ft (depending on year/tuning) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 3-Speed Automatic (A604/41TE Ultradrive) Optional Optional Transmission: 5-Speed Manual (New Process/Getrag) Features Automatic Transmission Type: Ultradrive (electronically controlled) Automatic Transmission Fluid Spec: ATF+3 or equivalent (check manual for exact specification) Manual Transmission Fluid Spec: GL-3 or GL-4 SAE 75W-90 (check manual for exact specification) 📐 Dimensions Exterior Wheelbase: ~104.2 inches (2647 mm) Length: ~181.7 inches (4615 mm) Width: ~69.3 inches (1760 mm) Height: ~54.1 inches (1374 mm) Weights Curb Weight: ~2700 - 3000 lbs (1225 - 1360 kg) depending on engine and options Gross Vehicle Weight Rating: Varies by configuration (typically around 3700 lbs) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Not extensively rated by modern standards, but generally considered acceptable for its era. Active Features ABS Availability: Optional on some later models Passive Features Airbags: Driver's side airbag standard from 1990 onwards, passenger airbag optional Seat Belts: Front 3-point active belts, rear 3-point belts 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, optional CD player on later models. Driver Assistance Cruise Control: Available on higher trim levels Connectivity Exterior Features: Aerodynamic styling, integrated bumpers, optional alloy wheels. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles (4,800 km)...
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PLYMOUTH ACCLAIM Digital Workshop Repair Manual 1989-1995
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Acclaim
Model Years Covered:
1989, 1990, 1991, 1992, 1993, 1994, 1995
Codes
Chassis Codes:
XJ (Chrysler J Platform)
👋 Introduction
Market Position
Segment:
Compact Sedan / Mid-size Sedan (depending on classification)
Target Audience:
Families, budget-conscious buyers
Competitive Analysis
Key Competitors:
Ford Tempo, Chevrolet Corsica/Beretta, Honda Accord, Toyota Camry, Nissan Altima
Usp For Manual:
Empowers owners to perform comprehensive maintenance and repairs, saving significantly on labor costs and extending vehicle lifespan.
Key Features
Manual Advantage:
Provides professional-level diagnostic and repair information, identical to what factory technicians use.
Ease Of Use:
Easy to navigate and print specific sections for immediate use.
Durability Benefit:
Digital format eliminates wear and tear associated with physical manuals.
📋 Manual Details
Coverage Areas
Primary Coverage Focus:
Mechanical, Electrical, Bodywork, Maintenance, Troubleshooting, Diagnostics, Repair, Rebuild, Restoration
Geographic Coverage:
North America (USDM/CDN)
Page Count
Estimated Page Count:
Extensive (digital format, comprehensive)
Manual Type
Manual Type:
Digital Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, designed for viewing and printing)
📖 Manual Coverage
Systems Covered
Engine:
2.5L 4-cylinder (AMC 150), 3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EDB)
Engine Management:
Fuel injection systems (MPI), Ignition systems, Emissions control systems (OBD-I compliant)
Transmission:
3-speed automatic (A604/41TE Ultradrive), 5-speed manual (New Process/Getrag)
Drivetrain:
Front-wheel drive (FWD), CV joints, Drive axles
Suspension:
Front independent strut suspension, Rear torsion beam axle with trailing arms
Steering:
Power-assisted rack and pinion
Brakes:
Front disc brakes, Rear drum brakes (optional rear disc on some models)
Electrical System:
12V battery, Charging system (alternator), Starting system, Lighting, Fuses, Relays, Wiring diagrams
Body And Frame:
Body construction, Panels, Doors, Hood, Trunk, Glass, Interior trim
HVAC:
Heating, Ventilation, Air Conditioning (HVAC) system diagnosis and repair
Fuel System:
Fuel tank, Fuel pump, Fuel lines, Fuel injectors
Cooling System:
Radiator, Water pump, Thermostat, Coolant hoses, Fan
Exhaust System:
Exhaust manifolds, Catalytic converter, Muffler, Pipes
Procedures Included
Maintenance:
Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement
Troubleshooting:
Diagnosis of common drivability issues, electrical faults, mechanical failures
Repair:
Engine component replacement, Transmission service, Brake system repair, Suspension component replacement, Electrical component repair
Rebuild:
Engine overhaul, Transmission rebuild
Diagnostics:
On-board diagnostics (OBD-I), Scan tool data interpretation, Sensor testing
Installation:
Component installation and removal procedures
Technical Depth
Depth Of Coverage:
Comprehensive (from basic fluid changes to complete engine/transmission overhauls)
Diagnostic Tools Recommended:
Scan tools for OBD-I, Multimeter, Test light, Pressure gauges, Specific Chrysler diagnostic tools (as applicable)
Special Tools Requirements:
Specific sockets, wrenches, pullers, alignment tools, refrigerant recovery equipment
📊 Manual Specifications
File Format
File Type:
Digital (likely PDF or similar accessible format)
Searchability:
Likely searchable text content
Print Quality
Print Capability:
Printable pages for hard copy reference
Illustration Quality:
High Quality Photos, Illustrations And Diagrams
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format, printable on demand)
⚙️ Engine Specifications
Primary Engine
Engine Option 1 Displacement:
2.5 Liters (2507 cc)
Engine Option 1 Configuration:
Inline 4-cylinder (I4)
Engine Option 1 Code:
AMC 150
Engine Option 2 Displacement:
3.0 Liters (2972 cc)
Engine Option 2 Configuration:
V6 (SOHC)
Engine Option 2 Code:
Mitsubishi 6G72
Engine Option 3 Displacement:
3.3 Liters (3301 cc)
Engine Option 3 Configuration:
V6 (OHV)
Engine Option 3 Code:
Chrysler EDB
Performance
Hp 2.5L:
~100-110 HP (depending on year/tuning)
Torque 2.5L:
~130-140 lb-ft (depending on year/tuning)
Hp 3.0L V6:
~140-150 HP (depending on year/tuning)
Torque 3.0L V6:
~160-170 lb-ft (depending on year/tuning)
Hp 3.3L V6:
~150-160 HP (depending on year/tuning)
Torque 3.3L V6:
~185-195 lb-ft (depending on year/tuning)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
3-Speed Automatic (A604/41TE Ultradrive)
Optional
Optional Transmission:
5-Speed Manual (New Process/Getrag)
Features
Automatic Transmission Type:
Ultradrive (electronically controlled)
Automatic Transmission Fluid Spec:
ATF+3 or equivalent (check manual for exact specification)
Manual Transmission Fluid Spec:
GL-3 or GL-4 SAE 75W-90 (check manual for exact specification)
📐 Dimensions
Exterior
Wheelbase:
~104.2 inches (2647 mm)
Length:
~181.7 inches (4615 mm)
Width:
~69.3 inches (1760 mm)
Height:
~54.1 inches (1374 mm)
Weights
Curb Weight:
~2700 - 3000 lbs (1225 - 1360 kg) depending on engine and options
Gross Vehicle Weight Rating:
Varies by configuration (typically around 3700 lbs)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Not extensively rated by modern standards, but generally considered acceptable for its era.
Active Features
ABS Availability:
Optional on some later models
Passive Features
Airbags:
Driver's side airbag standard from 1990 onwards, passenger airbag optional
Seat Belts:
Front 3-point active belts, rear 3-point belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo, optional CD player on later models.
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Exterior Features:
Aerodynamic styling, integrated bumpers, optional alloy wheels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months (under normal driving conditions, consult manual for severe conditions)
Transmission Fluid Change Interval Auto:
Every 30,000 miles (48,000 km) or 24 months (under normal driving conditions, consult manual for severe conditions)
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 24 months
Spark Plug Replacement Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper vs. platinum)
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 5W-30 or 10W-30 (consult manual for temperature-dependent viscosity)
Coolant Type:
Ethylene glycol based, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Head gasket leaks (especially 3.0L V6), oil leaks, intake manifold gasket leaks, timing belt issues (on some engines).
Common Problems Transmission:
Ultradrive transmission solenoid failures, rough shifting, torque converter shudder.
Common Problems Suspension Steering:
Worn control arm bushings, ball joints, tie rod ends, premature strut wear.
Common Problems Electrical:
Faulty power window regulators, door lock actuators, instrument cluster failures, intermittent dash lights.
Common Problems Body:
Rust (especially on wheel wells, rocker panels, subframes), door seal degradation.
📚 Vehicle History
Brand Heritage
Plymouth Brand Context:
Plymouth was Chrysler Corporation's value brand, positioned below Dodge and Chrysler.
Model Evolution
Platform Shared With:
Chrysler LeBaron, Dodge Spirit, Chrysler Saratoga (Europe)
Design Language:
Aerodynamic styling influenced by European designs of the era.
Production
Manufacturing Location:
Toluca, Mexico (shared production with sibling models)
Production Years Overall:
1989-1995
Sales Volume Context:
Moderate sales volume, catering to a cost-conscious market segment.
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as a value-oriented, functional family car rather than a performance or luxury vehicle.
Industry Reviews Context:
Reviews of the time often cited its comfortable ride and spacious interior for its class, but criticized less refined handling and engine performance compared to some competitors.
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