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PLYMOUTH ACCLAIM Service Repair Manual 1989-1995

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🏷️ Basic Information Identification Make: Plymouth Model: Acclaim Years Covered: 1989, 1990, 1991, 1992, 1993, 1994, 1995 Codes Platform Code: AS/ES (Chrysler's Type 1 platform, shared with Dodge Spirit/Dynasty, Chrysler LeBaron/New Yorker) 👋 Introduction Market Position Market Segment: Compact/Mid-size Sedan (positioned as a value-oriented option in the Chrysler Corporation lineup) Competitive Analysis Competitors: Ford Tempo, Chevrolet Cavalier, Oldsmobile Achieva, Honda Accord, Toyota Camry (in earlier years of its run) Key Features Design Philosophy: Aerodynamic styling (K-car heritage), practical interior, front-wheel drive Brand Heritage: Plymouth's reputation for affordable and reliable vehicles 📋 Manual Details Coverage Areas Models Covered: All Plymouth Acclaim models Repair Scope: A-Z (All repairs covered) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Delivery Method: Instant Download Compatibility Operating Systems: All Operating Systems (Windows 95, 98, 2000, Me, XP, Vista, Windows 7, 8, 10, 11, macOS, Linux) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, and repair for all variants Clutch: Clutch inspection, adjustment, replacement, and hydraulic system service Transmissions: Manual and automatic transmission repair, overhaul, fluid changes, and diagnosis Cooling Systems: Radiator, water pump, thermostat, fan, coolant hoses, and heater core service Fuel System: Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, EFI system diagnostics Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and oxygen sensors Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, ECU controls Electrical System: Battery, alternator, starter motor, lighting, power windows, locks, wipers, horn, fuses, relays Brakes: Disc and drum brake systems, hydraulic lines, master cylinder, calipers, wheel cylinders, ABS (if equipped) Wheels Tires: Tire pressure, rotation, balancing, wheel alignment specifications, hub assembly Steering: Power steering system, steering rack, tie rods, steering column Suspension: Front and rear suspension components, struts, shocks, control arms, ball joints, bushings Frame Bodywork: Body panel repair, rust prevention, door mechanisms, glass replacement, chassis straightening Wiring Diagrams: Detailed electrical wiring schematics for all systems Procedures Included Maintenance: Routine maintenance schedules, fluid checks, filter replacements, tune-ups Troubleshooting: Systematic fault finding and diagnostic procedures for common and rare issues Repair: Step-by-step repair instructions for all major and minor components Rebuilding: Complete engine and transmission rebuilding procedures Diagnostics: On-board diagnostics (OBD-I) procedures and sensor testing Technical Depth Depth: Professional quality information for all repairs, from basic to complex Visual Aid Pictures Diagrams: Includes high-quality pictures and diagrams for clarity 📊 Manual Specifications File Format File Type: PDF Readability: Easy to read format Print Quality Quality: Professional quality information Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 2.5L I4 (4G63 or similar Mitsubishi design) Engine 1 Displacement: 2477 cc Engine 1 Horsepower: Approximately 108-116 hp (depending on year and specific tuning) Engine 1 Torque: Approximately 135-140 lb-ft (depending on year) Performance Engine 2 Code: 3.0L V6 (Mitsubishi 6G72 SOHC) Engine 2 Displacement: 2972 cc Engine 2 Horsepower: Approximately 141-150 hp (depending on year) Engine 2 Torque: Approximately 165-170 lb-ft (depending on year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission 1 Type: 5-speed manual Optional Transmission 2 Type: 4-speed automatic (with lock-up torque converter) Features Automatic Features: Electronically controlled transmission (ECT) in later models 📐 Dimensions Exterior Length: Approx. 176.1 inches Width: Approx. 69.2 inches Height: Approx. 53.2 inches Weights Curb Weight: Approx. 2800-3000 lbs (depending on engine and equipment) Wheelbase: Approx. 100.3 inches Track Width Front: Approx. 58.4 inches Track Width Rear: Approx. 58.0 inches 🛡️ Safety Features Ratings Crash Test Rating Notes: Varies by model year; earlier models had fewer safety enhancements compared to later iterations. Refer to specific NHTSA data for individual years if available. Active Features Braking System: Front disc, rear drum brakes; optional Anti-lock Braking System (ABS) available on some models Passive Features Airbags: Driver-side airbag standard from 1990 onwards; passenger airbag optional in later years. Seatbelts: Three-point front seatbelts, rear lap belts 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player; optional CD player available on higher trims or as an option. Climate Control: Manual HVAC controls; optional automatic climate control on some higher-end models. Driver Assistance Cruise Control: Available as an option on most models. Connectivity Connectivity Features: Basic connectivity for the era; no advanced Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles or 3 months for conventional oil, 5,000-7,500 miles for synthetic blend/full synthetic (refer to manual for exact recommendations). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on driving conditions. Spark Plug Replacement: Typically 30,000-60,000 miles depending on spark plug type (copper, platinum, iridium). Timing Belt Replacement: Crucial for the 2.5L engine; typically 60,000 miles or 4 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil Type: API SG/SH rated SAE 5W-30 or 10W-30 (check manual for...
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PLYMOUTH ACCLAIM Service Repair Manual 1989-1995
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Acclaim
Years Covered:
1989, 1990, 1991, 1992, 1993, 1994, 1995
Codes
Platform Code:
AS/ES (Chrysler's Type 1 platform, shared with Dodge Spirit/Dynasty, Chrysler LeBaron/New Yorker)
👋 Introduction
Market Position
Market Segment:
Compact/Mid-size Sedan (positioned as a value-oriented option in the Chrysler Corporation lineup)
Competitive Analysis
Competitors:
Ford Tempo, Chevrolet Cavalier, Oldsmobile Achieva, Honda Accord, Toyota Camry (in earlier years of its run)
Key Features
Design Philosophy:
Aerodynamic styling (K-car heritage), practical interior, front-wheel drive
Brand Heritage:
Plymouth's reputation for affordable and reliable vehicles
📋 Manual Details
Coverage Areas
Models Covered:
All Plymouth Acclaim models
Repair Scope:
A-Z (All repairs covered)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
Compatibility
Operating Systems:
All Operating Systems (Windows 95, 98, 2000, Me, XP, Vista, Windows 7, 8, 10, 11, macOS, Linux)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, and repair for all variants
Clutch:
Clutch inspection, adjustment, replacement, and hydraulic system service
Transmissions:
Manual and automatic transmission repair, overhaul, fluid changes, and diagnosis
Cooling Systems:
Radiator, water pump, thermostat, fan, coolant hoses, and heater core service
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, EFI system diagnostics
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, and oxygen sensors
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing, ECU controls
Electrical System:
Battery, alternator, starter motor, lighting, power windows, locks, wipers, horn, fuses, relays
Brakes:
Disc and drum brake systems, hydraulic lines, master cylinder, calipers, wheel cylinders, ABS (if equipped)
Wheels Tires:
Tire pressure, rotation, balancing, wheel alignment specifications, hub assembly
Steering:
Power steering system, steering rack, tie rods, steering column
Suspension:
Front and rear suspension components, struts, shocks, control arms, ball joints, bushings
Frame Bodywork:
Body panel repair, rust prevention, door mechanisms, glass replacement, chassis straightening
Wiring Diagrams:
Detailed electrical wiring schematics for all systems
Procedures Included
Maintenance:
Routine maintenance schedules, fluid checks, filter replacements, tune-ups
Troubleshooting:
Systematic fault finding and diagnostic procedures for common and rare issues
Repair:
Step-by-step repair instructions for all major and minor components
Rebuilding:
Complete engine and transmission rebuilding procedures
Diagnostics:
On-board diagnostics (OBD-I) procedures and sensor testing
Technical Depth
Depth:
Professional quality information for all repairs, from basic to complex
Visual Aid
Pictures Diagrams:
Includes high-quality pictures and diagrams for clarity
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Easy to read format
Print Quality
Quality:
Professional quality information
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
2.5L I4 (4G63 or similar Mitsubishi design)
Engine 1 Displacement:
2477 cc
Engine 1 Horsepower:
Approximately 108-116 hp (depending on year and specific tuning)
Engine 1 Torque:
Approximately 135-140 lb-ft (depending on year)
Performance
Engine 2 Code:
3.0L V6 (Mitsubishi 6G72 SOHC)
Engine 2 Displacement:
2972 cc
Engine 2 Horsepower:
Approximately 141-150 hp (depending on year)
Engine 2 Torque:
Approximately 165-170 lb-ft (depending on year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission 1 Type:
5-speed manual
Optional
Transmission 2 Type:
4-speed automatic (with lock-up torque converter)
Features
Automatic Features:
Electronically controlled transmission (ECT) in later models
📐 Dimensions
Exterior
Length:
Approx. 176.1 inches
Width:
Approx. 69.2 inches
Height:
Approx. 53.2 inches
Weights
Curb Weight:
Approx. 2800-3000 lbs (depending on engine and equipment)
Wheelbase:
Approx. 100.3 inches
Track Width Front:
Approx. 58.4 inches
Track Width Rear:
Approx. 58.0 inches
🛡️ Safety Features
Ratings
Crash Test Rating Notes:
Varies by model year; earlier models had fewer safety enhancements compared to later iterations. Refer to specific NHTSA data for individual years if available.
Active Features
Braking System:
Front disc, rear drum brakes; optional Anti-lock Braking System (ABS) available on some models
Passive Features
Airbags:
Driver-side airbag standard from 1990 onwards; passenger airbag optional in later years.
Seatbelts:
Three-point front seatbelts, rear lap belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player; optional CD player available on higher trims or as an option.
Climate Control:
Manual HVAC controls; optional automatic climate control on some higher-end models.
Driver Assistance
Cruise Control:
Available as an option on most models.
Connectivity
Connectivity Features:
Basic connectivity for the era; no advanced Bluetooth or smartphone integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles or 3 months for conventional oil, 5,000-7,500 miles for synthetic blend/full synthetic (refer to manual for exact recommendations).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Typically 30,000-60,000 miles depending on spark plug type (copper, platinum, iridium).
Timing Belt Replacement:
Crucial for the 2.5L engine; typically 60,000 miles or 4 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH rated SAE 5W-30 or 10W-30 (check manual for specific viscosity by temperature)
Coolant Type:
Ethylene glycol-based coolant (e.g., Mopar Antifreeze/Coolant 50/50 mix)
Transmission Fluid Automatic:
Chrysler ATF+3 or ATF+4 equivalent (consult manual for exact specification)
Brake Fluid Type:
DOT 3 brake fluid
Known Issues
Engine Mounts:
Worn engine mounts leading to vibration and harshness, particularly noticeable at idle.
Suspension Components:
Premature wear of ball joints, tie rod ends, and control arm bushings, especially on higher mileage vehicles.
Electrical Gremlins:
Intermittent electrical issues can arise due to aging wiring harnesses, faulty grounds, or failing relays.
Fuel Injector Clogging:
Can occur over time, leading to rough idling and misfires, especially with poor fuel quality.
Exhaust Rust:
Corrosion of exhaust pipes and mufflers due to road salt and age.
📚 Vehicle History
Brand Heritage
Brand Origin:
Plymouth was an American automobile manufacturer established in 1928 as a Chrysler brand.
Model Evolution
Generation 1:
1989-1991: First generation, based on the K-platform derivatives, shared with Dodge Spirit and Chrysler LeBaron coupe/convertible. Focused on value and fuel efficiency.
Generation 2:
1992-1994: Second generation (facelift). Revised exterior styling, updated interior, and improved powertrain options. More aerodynamic front and rear fascias.
Generation 3:
1995: Final model year for the Plymouth Acclaim before its discontinuation. No significant changes.
Production
Production Location:
United States (Belvidere Assembly Plant, Illinois)
Production End Reason:
Discontinued due to declining sales and Chrysler Corporation's strategy to consolidate its sedan offerings under the Dodge and Chrysler brands. The Acclaim was effectively replaced by the Dodge Stratus and Chrysler Cirrus.
🏆 Awards & Recognition
Recognitions
Award Notes:
The Plymouth Acclaim, along with its Dodge and Chrysler siblings, was often recognized for its value proposition and practicality in the compact sedan market during its production run. Specific industry awards are not prominently associated with this model.
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