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PLYMOUTH NEON 1995-1999 Parts Manual

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🏷️ Basic Information Identification Make: Plymouth Model: Neon Year: 1995-1999 Market: USA/Canada Vehicle Segment: Compact Car 👋 Introduction Market Position Market Position: This parts manual targets owners and independent repair shops for the Plymouth Neon (1995-1999). It serves as a critical resource for accurate part identification and cost estimation in a competitive compact car market segment. Competitive Analysis Competitive Analysis: The Plymouth Neon competed in a segment dominated by models like the Honda Civic, Toyota Corolla, Ford Escort, and Chevrolet Cavalier. Availability of accurate parts information is crucial for maintaining these vehicles affordably and effectively. Key Features Key Features: Provides genuine manufacturer part numbers, detailed exploded diagrams for part identification, approximate pricing, and estimated labor times. Empowers users to order correct parts and accurately budget for repairs. 📋 Manual Details Coverage Coverage Areas: Air Conditioning, Heater, Ventilation; Air Bags; Body Panels (Bumpers, Doors, Fenders, Hood, Roof, etc.); Brakes, ABS; Cooling System, Radiator, Water Pump, Hoses; Dashboard, Instrument Panel, Console; Electrical (Alternator, Battery, Starter, Ignition, Lights, Cruise, Horn, Wipers); Emission System, Exhaust; Engine (oil pan, belts, pulleys, mounts, accessories; NOT internal parts); Frame; Fuel; Interior Trim; Locks; Moldings, Trim; Paint Codes; Seats; Seat Belts; Sunroof; Suspension; Steering; Transmission (mounts only); Wheels; Windows, Glass Manual Type: Parts Catalog Manual Type Description: Part ID catalog containing genuine manufacturer part numbers, diagrams, approximate prices, and estimated labor time for replacing each part. Derived from a larger catalog used by repair shops for estimating repair costs. Language: English Format: Print Format Detail: Likely a bound document, suitable for workshop use. (Assumed based on context of repair shop catalog). Convertible Top Coverage: Yes, if applicable (though the 1995-1999 Neon was not offered as a convertible in North America, this is a generic listing from the source catalog structure). Sunroof Coverage: Yes, includes parts for sunroof operation and seals. 📖 Manual Coverage Systems Covered Systems Covered: Extensive coverage of all external and service-related components of the Plymouth Neon, focusing on part identification, sourcing, and repair estimation. Includes HVAC, safety (Airbags, Brakes, ABS, Seat Belts), body hardware, chassis systems (suspension, steering), electrical accessories (excluding main harnesses and internals), engine accessories, fuel, interior trim, and glass. Systems Not Covered: Service/Repair Information, Wiring Diagrams, Electrical Harnesses, most Electrical Switches, Engine Internal Parts (cylinder head, block, etc.), Transmission Internals, Clutch, Right-hand-drive specific parts. Procedures Included Procedures Included: Identification of genuine manufacturer part numbers, visual identification of parts via diagrams, estimation of repair costs through labor time and approximate part prices. Facilitates parts ordering and accurate repair quoting. Technical Depth Technical Depth: Detailed part identification and numerical referencing for all covered systems. Provides the foundation for parts procurement and cost estimation, but does not offer procedural repair guidance or diagnostic information. Part Identification Part Identification Methods: Utilizes exploded view diagrams to visually identify specific parts and their corresponding OEM part numbers. Crucial for accurate part ordering. Pricing Labor Pricing Labor Info: Provides approximate part prices and estimated labor times, enabling users to forecast repair costs accurately and compare with shop quotes. This is a key value proposition for DIYers and informed consumers. Paint Codes Paint Code Coverage: Specific paint color codes are listed, allowing for accurate ordering of touch-up paint or body panels in the correct color. 📊 Manual Specifications Physical Attributes File Format: N/A (Print) Print Quality: Professional quality, expected to contain clear diagrams and legible text. (Assumed from use by repair shops). Binding Type: Likely Coil-bound or Perfect-bound for workshop durability. (Assumed). Paper Type: Durable paper stock, suitable for workshop environments. (Assumed). ⚙️ Engine Specifications Primary Engine Primary Engine: 2.0L SOHC I4 (132 CID), 16 Valve, Mitsubishi '420A' Engine (common) and Optional 2.0L DOHC I4 (122 CID), 16 Valve, Chrysler 'ECC' Engine. Performance Horsepower Sothc: 132 hp @ 6000 rpm Torque Sothc: 130 lb-ft @ 4400 rpm Horsepower DOHc: 150 hp @ 6400 rpm (High Output/ACR) Torque DOHc: 130 lb-ft @ 4800 rpm (High Output/ACR) Fuel System Fuel System: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Accessories Accessory Coverage: Covers engine accessories such as the alternator, starter motor, belt tensioners, idler pulleys, engine mounts, and oil pan. Does NOT cover internal engine components like pistons, crankshaft, valves, or camshafts. Engine Code Primary Engine Code: 420A (SOHC), ECC (DOHC) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (Getrag A568) Optional Optional Transmission: 4-Speed Automatic (Chrysler 41TE) Features Transmission Coverage: Manual transmission coverage is limited to transmission mounts only. Automatic transmission internals are not covered. Transmission Codes Manual Transmission Code: A568 Automatic Transmission Code: 41TE 📐 Dimensions Exterior Length: 160.5 inches (Coupe/Sedan) Width: 67.4 inches Height: 53.9 inches (Coupe), 55.1 inches (Sedan) Wheelbase Wheelbase: 104.4 inches Weights Curb Weight: Approx. 2,600 - 2,800 lbs (depending on configuration) Gross Vehicle Weight Rating: Not specified in product data, but typical for compact segment. Cargo Cargo Volume: Approx. 13.2 cu ft (Sedan) 🛡️ Safety Features...
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PLYMOUTH NEON 1995-1999 Parts Manual
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Neon
Year:
1995-1999
Market:
USA/Canada
Vehicle Segment:
Compact Car
👋 Introduction
Market Position
Market Position:
This parts manual targets owners and independent repair shops for the Plymouth Neon (1995-1999). It serves as a critical resource for accurate part identification and cost estimation in a competitive compact car market segment.
Competitive Analysis
Competitive Analysis:
The Plymouth Neon competed in a segment dominated by models like the Honda Civic, Toyota Corolla, Ford Escort, and Chevrolet Cavalier. Availability of accurate parts information is crucial for maintaining these vehicles affordably and effectively.
Key Features
Key Features:
Provides genuine manufacturer part numbers, detailed exploded diagrams for part identification, approximate pricing, and estimated labor times. Empowers users to order correct parts and accurately budget for repairs.
📋 Manual Details
Coverage
Coverage Areas:
Air Conditioning, Heater, Ventilation; Air Bags; Body Panels (Bumpers, Doors, Fenders, Hood, Roof, etc.); Brakes, ABS; Cooling System, Radiator, Water Pump, Hoses; Dashboard, Instrument Panel, Console; Electrical (Alternator, Battery, Starter, Ignition, Lights, Cruise, Horn, Wipers); Emission System, Exhaust; Engine (oil pan, belts, pulleys, mounts, accessories; NOT internal parts); Frame; Fuel; Interior Trim; Locks; Moldings, Trim; Paint Codes; Seats; Seat Belts; Sunroof; Suspension; Steering; Transmission (mounts only); Wheels; Windows, Glass
Manual Type:
Parts Catalog
Manual Type Description:
Part ID catalog containing genuine manufacturer part numbers, diagrams, approximate prices, and estimated labor time for replacing each part. Derived from a larger catalog used by repair shops for estimating repair costs.
Language:
English
Format:
Print
Format Detail:
Likely a bound document, suitable for workshop use. (Assumed based on context of repair shop catalog).
Convertible Top Coverage:
Yes, if applicable (though the 1995-1999 Neon was not offered as a convertible in North America, this is a generic listing from the source catalog structure).
Sunroof Coverage:
Yes, includes parts for sunroof operation and seals.
📖 Manual Coverage
Systems Covered
Systems Covered:
Extensive coverage of all external and service-related components of the Plymouth Neon, focusing on part identification, sourcing, and repair estimation. Includes HVAC, safety (Airbags, Brakes, ABS, Seat Belts), body hardware, chassis systems (suspension, steering), electrical accessories (excluding main harnesses and internals), engine accessories, fuel, interior trim, and glass.
Systems Not Covered:
Service/Repair Information, Wiring Diagrams, Electrical Harnesses, most Electrical Switches, Engine Internal Parts (cylinder head, block, etc.), Transmission Internals, Clutch, Right-hand-drive specific parts.
Procedures Included
Procedures Included:
Identification of genuine manufacturer part numbers, visual identification of parts via diagrams, estimation of repair costs through labor time and approximate part prices. Facilitates parts ordering and accurate repair quoting.
Technical Depth
Technical Depth:
Detailed part identification and numerical referencing for all covered systems. Provides the foundation for parts procurement and cost estimation, but does not offer procedural repair guidance or diagnostic information.
Part Identification
Part Identification Methods:
Utilizes exploded view diagrams to visually identify specific parts and their corresponding OEM part numbers. Crucial for accurate part ordering.
Pricing Labor
Pricing Labor Info:
Provides approximate part prices and estimated labor times, enabling users to forecast repair costs accurately and compare with shop quotes. This is a key value proposition for DIYers and informed consumers.
Paint Codes
Paint Code Coverage:
Specific paint color codes are listed, allowing for accurate ordering of touch-up paint or body panels in the correct color.
📊 Manual Specifications
Physical Attributes
File Format:
N/A (Print)
Print Quality:
Professional quality, expected to contain clear diagrams and legible text. (Assumed from use by repair shops).
Binding Type:
Likely Coil-bound or Perfect-bound for workshop durability. (Assumed).
Paper Type:
Durable paper stock, suitable for workshop environments. (Assumed).
⚙️ Engine Specifications
Primary Engine
Primary Engine:
2.0L SOHC I4 (132 CID), 16 Valve, Mitsubishi '420A' Engine (common) and Optional 2.0L DOHC I4 (122 CID), 16 Valve, Chrysler 'ECC' Engine.
Performance
Horsepower Sothc:
132 hp @ 6000 rpm
Torque Sothc:
130 lb-ft @ 4400 rpm
Horsepower DOHc:
150 hp @ 6400 rpm (High Output/ACR)
Torque DOHc:
130 lb-ft @ 4800 rpm (High Output/ACR)
Fuel System
Fuel System:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Accessories
Accessory Coverage:
Covers engine accessories such as the alternator, starter motor, belt tensioners, idler pulleys, engine mounts, and oil pan. Does NOT cover internal engine components like pistons, crankshaft, valves, or camshafts.
Engine Code
Primary Engine Code:
420A (SOHC), ECC (DOHC)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (Getrag A568)
Optional
Optional Transmission:
4-Speed Automatic (Chrysler 41TE)
Features
Transmission Coverage:
Manual transmission coverage is limited to transmission mounts only. Automatic transmission internals are not covered.
Transmission Codes
Manual Transmission Code:
A568
Automatic Transmission Code:
41TE
📐 Dimensions
Exterior
Length:
160.5 inches (Coupe/Sedan)
Width:
67.4 inches
Height:
53.9 inches (Coupe), 55.1 inches (Sedan)
Wheelbase
Wheelbase:
104.4 inches
Weights
Curb Weight:
Approx. 2,600 - 2,800 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Not specified in product data, but typical for compact segment.
Cargo
Cargo Volume:
Approx. 13.2 cu ft (Sedan)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Variable, some models received poor side-impact ratings. (General knowledge for this generation Neon).
Active Features
Active Features Coverage:
Brakes (including ABS system components), Steering components.
Passive Features
Passive Features Coverage:
Air Bags, Seat Belts, Seat Belt components.
Airbags
Airbag Coverage:
Covers airbag modules, clock springs, and related sensors/components, but not the diagnostic procedures for airbag systems.
💡 Technology Features
Infotainment
Infotainment Coverage:
Coverage for radio bezels, speaker grilles, and related interior trim pieces. Does not cover radio units themselves or their internal electronics.
Driver Assistance
Driver Assistance Coverage:
Components related to Cruise Control system (buttons, cables) are covered under electrical. ABS system components are covered under Brakes.
Connectivity
Connectivity Coverage:
Not applicable to this era of vehicle in the context of modern connectivity. Limited to basic electrical accessories like horns and wipers.
🔧 Maintenance
Service Intervals
Service Intervals:
This manual does not provide service intervals. Refer to Owner's Manual or a Service Manual for specific intervals. General guidance would include oil changes every 3,000-7,500 miles, coolant flushes every 30,000-60,000 miles, and brake fluid flushes every 2-3 years.
Fluid Specifications
Fluid Specifications:
This manual does not list fluid specifications. Engine oil: SAE 5W-30 recommended. Coolant: Mopar HOAT or equivalent. Automatic transmission fluid: ATF+4 (or equivalent compatible with Chrysler 41TE).
Known Issues
Known Issues:
Common issues for this generation Neon include: coolant leaks (especially from radiator and hoses), transmission internal failures (particularly automatic), power window regulator issues, and occasional electrical gremlins. This manual is useful for identifying specific hardware part numbers related to these potential repairs.
Filter Part Numbers
Oil Filter Part Number Example:
Example Part Number (requires lookup): Mopar MO-899 (or equivalent).
Air Filter Part Number Example:
Example Part Number (requires lookup): Mopar MO-0980 (or equivalent).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Plymouth was a brand of Chrysler Corporation, known for affordable and practical vehicles. The Neon was a significant model for the brand in the 1990s.
Model Evolution
Model Evolution:
The Plymouth Neon was introduced for the 1995 model year as a replacement for the Colt and Sundance. It was available in both sedan and coupe body styles. This manual covers the first generation (1995-1999) which saw minor cosmetic updates and powertrain revisions.
Production
Production Period:
1995-1999
Manufacturing Location:
Belvidere, Illinois, USA (and Sterling Heights, Michigan for some components).
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