Plymouth Sundance 1988-1993 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Plymouth Model: Sundance Years Covered: 1988, 1989, 1990, 1991, 1992, 1993 Codes Platform: Chrysler P-body 👋 Introduction Market Position Positioning: The Plymouth Sundance was a compact, front-wheel-drive car known for its affordability and practicality. This manual serves car owners and independent repair shops looking to maintain and repair these vehicles. Competitive Analysis Competitors: Competed with vehicles like the Ford Escort, Chevrolet Cavalier, and Honda Civic during its production run. Key Features Vehicle Philosophy: Designed as an economical and versatile compact car, offering various engine options and a practical hatchback body style. Manual Value Value Proposition: Provides comprehensive, factory-accurate information for DIY repairs and professional servicing, saving money and ensuring correct procedures are followed. Manual Advantage Convenience: Digital format allows for quick downloading and access on any compatible device, enabling repairs anytime, anywhere. 📋 Manual Details Coverage Areas Primary Coverage: Factory Service Repair Secondary Coverage: Troubleshooting, Shop Repair, Maintenance, Wiring Diagrams Page Count Estimated Pages: Extensive (specific page count not provided, typical for factory manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: All gasoline engines offered, including 2.2L (various versions), 2.5L (various versions), and 3.0L Mitsubishi V6. Transmission: Manual (A520, A523) and Automatic (A413, A470, A670) transmissions. Brakes: Front disc, rear drum brakes; Anti-lock Braking System (ABS) if equipped. Electrical: Complete electrical system diagnostics, wiring diagrams, component testing, lighting, ignition, charging system, starting system, power accessories. Chassis: Suspension (front MacPherson struts, rear torsion beam axle), steering system (power rack and pinion), exhaust system. Body: Body panel repair, interior trim, doors, windows, sunroof, climate control system (HVAC). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacements. Repair: Engine overhauls, transmission servicing, brake system repair, steering and suspension component replacement, electrical component troubleshooting and replacement, bodywork. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom-based troubleshooting. Diagnostics: Detailed diagnostic trees and procedures for all major systems. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical system schematics and troubleshooting. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all Windows and Mac operating systems. Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software). Print Quality Quality: High-resolution scans of original factory manuals, ensuring clear text and diagrams. Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 2.2L Diesel: Inline-4, naturally aspirated, SOHC. Displacement: 2.2 L (2213 cc). Power: Approx. 54 hp @ 4000 rpm. Torque: Approx. 84 lb-ft @ 2400 rpm. Fuel System: Diesel injection. Engine 2.2L Turbo: Inline-4, turbocharged, SOHC. Displacement: 2.2 L (2213 cc). Power: Approx. 146 hp @ 5200 rpm (GT model). Torque: Approx. 168 lb-ft @ 3600 rpm. Fuel System: Multi-point fuel injection. Engine 2.5L Diesel: Inline-4, naturally aspirated, SOHC. Displacement: 2.5 L (2475 cc). Power: Approx. 55 hp @ 4000 rpm. Torque: Approx. 90 lb-ft @ 2000 rpm. Fuel System: Diesel injection. Engine 2.5L Turbo: Inline-4, turbocharged, SOHC. Displacement: 2.5 L (2475 cc). Power: Approx. 100-125 hp. Torque: Approx. 130-150 lb-ft. Fuel System: Multi-point fuel injection. Engine 3.0L V6 Mitsubishi: SOHC V6, naturally aspirated. Displacement: 3.0 L (2972 cc). Power: Approx. 140-144 hp @ 5000 rpm. Torque: Approx. 170-180 lb-ft @ 2800 rpm. Fuel System: Multi-point fuel injection. Performance Hp Range: 54 hp (2.2L Diesel) to 146 hp (2.2L Turbo). Fuel System Injection Types: Diesel Injection, Throttle Body Injection (TBI), Multi-point Fuel Injection (MPI). 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (e.g., A520, A523). Optional Optional Transmission: 3-speed or 4-speed automatic transmission (e.g., A413, A470, A670). Features Clutch Type: Hydraulically actuated dry single-plate clutch for manual transmissions. Automatic Features: Torque converter with lock-up feature on some models for improved highway efficiency. 📐 Dimensions Exterior Wheelbase: Approx. 100.2 inches (2545 mm). Length: Approx. 171.0 - 174.4 inches (4343 - 4430 mm). Width: Approx. 66.8 inches (1697 mm). Height: Approx. 52.2 - 53.0 inches (1326 - 1346 mm). Weights Curb Weight: Approx. 2400 - 2800 lbs (1089 - 1270 kg), depending on engine and options. 🛡️ Safety Features Ratings NHTSA Front Crash Rating: Variable, generally considered average for its era. Specific ratings for each year and configuration can be found in detailed NHTSA archives. Active Features ABS: Optional Anti-lock Braking System (ABS) on some models. Passive Features Airbags: Driver-side airbag became standard on some models later in the production run, but not universally available across all years and trims. Seatbelts: Standard three-point front seatbelts with shoulder belts, rear lap belts. 💡 Technology Features Infotainment Audio Systems: Factory AM/FM radio, cassette player, optional premium sound systems. Cassette decks were the norm. Instrument Cluster: Analog gauges for speedometer, tachometer (optional), fuel level, engine temperature, oil pressure. Warning lights for various...
The Plymouth Sundance was a compact, front-wheel-drive car known for its affordability and practicality. This manual serves car owners and independent repair shops looking to maintain and repair these vehicles.
Competitive Analysis
Competitors:
Competed with vehicles like the Ford Escort, Chevrolet Cavalier, and Honda Civic during its production run.
Key Features
Vehicle Philosophy:
Designed as an economical and versatile compact car, offering various engine options and a practical hatchback body style.
Manual Value
Value Proposition:
Provides comprehensive, factory-accurate information for DIY repairs and professional servicing, saving money and ensuring correct procedures are followed.
Manual Advantage
Convenience:
Digital format allows for quick downloading and access on any compatible device, enabling repairs anytime, anywhere.
Extensive (specific page count not provided, typical for factory manuals of this era)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
All gasoline engines offered, including 2.2L (various versions), 2.5L (various versions), and 3.0L Mitsubishi V6.
Transmission:
Manual (A520, A523) and Automatic (A413, A470, A670) transmissions.
Brakes:
Front disc, rear drum brakes; Anti-lock Braking System (ABS) if equipped.
Electrical:
Complete electrical system diagnostics, wiring diagrams, component testing, lighting, ignition, charging system, starting system, power accessories.
Chassis:
Suspension (front MacPherson struts, rear torsion beam axle), steering system (power rack and pinion), exhaust system.
Body:
Body panel repair, interior trim, doors, windows, sunroof, climate control system (HVAC).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups, belt replacements.
Repair:
Engine overhauls, transmission servicing, brake system repair, steering and suspension component replacement, electrical component troubleshooting and replacement, bodywork.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes, symptom-based troubleshooting.
Diagnostics:
Detailed diagnostic trees and procedures for all major systems.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed electrical system schematics and troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all Windows and Mac operating systems.
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software).
Print Quality
Quality:
High-resolution scans of original factory manuals, ensuring clear text and diagrams.
Diesel Injection, Throttle Body Injection (TBI), Multi-point Fuel Injection (MPI).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (e.g., A520, A523).
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission (e.g., A413, A470, A670).
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch for manual transmissions.
Automatic Features:
Torque converter with lock-up feature on some models for improved highway efficiency.
📐 Dimensions
Exterior
Wheelbase:
Approx. 100.2 inches (2545 mm).
Length:
Approx. 171.0 - 174.4 inches (4343 - 4430 mm).
Width:
Approx. 66.8 inches (1697 mm).
Height:
Approx. 52.2 - 53.0 inches (1326 - 1346 mm).
Weights
Curb Weight:
Approx. 2400 - 2800 lbs (1089 - 1270 kg), depending on engine and options.
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Variable, generally considered average for its era. Specific ratings for each year and configuration can be found in detailed NHTSA archives.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some models.
Passive Features
Airbags:
Driver-side airbag became standard on some models later in the production run, but not universally available across all years and trims.
Seatbelts:
Standard three-point front seatbelts with shoulder belts, rear lap belts.
💡 Technology Features
Infotainment
Audio Systems:
Factory AM/FM radio, cassette player, optional premium sound systems. Cassette decks were the norm.
Instrument Cluster:
Analog gauges for speedometer, tachometer (optional), fuel level, engine temperature, oil pressure. Warning lights for various systems.
Driver Assistance
Cruise Control:
Optional cruise control system available on higher trims.
Connectivity
Early Tech:
Limited by era; focus was on basic functionality. No significant early connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (consult manual for specifics).
Timing Belt Replacement:
Recommended every 60,000 to 90,000 miles for gasoline engines with timing belts (2.2L/2.5L OHV engines used a timing chain).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30 API SF or SG, depending on temperature (refer to manual for exact specifications).
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.
Transmission Fluid Auto:
Chrysler ATF+2 or ATF+3 (refer to manual for specific type required for each transmission).
Brake Fluid:
DOT 3 heavy-duty hydraulic brake fluid.
Known Issues
Common Problems:
Head gasket failures (especially early 2.2L turbo engines), exhaust manifold cracks (turbo models), starter motor issues, electrical gremlins, AC system leaks, rust on body panels, aging suspension components.
Reliability:
Generally considered a reliable car for its time, but like many vehicles of this era, requires diligent maintenance to prevent common issues.
📚 Vehicle History
Brand Heritage
Plymouth Legacy:
Plymouth was a marque of Chrysler Corporation, known for offering value-oriented vehicles.
Model Evolution
Sundance Development:
The Sundance was introduced as a successor to the Plymouth Horizon and was based on Chrysler's P-body platform, sharing many components with the Dodge Shadow.
Production
Production Timeline:
1987-1994 (though this manual covers up to 1993 models).
Manufacturing Location:
United States (primarily Sterling Heights, Michigan).
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While the Sundance itself wasn't a recipient of major awards, it represented Chrysler's effort to offer competitive compact cars in a demanding market segment. Often noted for its fuel efficiency and accessible pricing.
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