Plymouth Voyager 1996 1997 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Plymouth Model: Voyager Year: 1996-1997 Codes Platform Code: NS 👋 Introduction Market Position Target Audience: Vehicle owners, DIY mechanics, professional repair shops seeking comprehensive factory repair information Competitive Analysis Manual Type Comparison: Genuine Factory Service Manuals, not 3rd party alternatives Key Features Content Quality: Actual genuine repair service factory manuals with hundreds of pages of detailed information, illustrations, diagrams, and specifications Usability: Easy to use, printable pages, search functionality, numbered instructions, notes, cautions, and warnings 📋 Manual Details Coverage Areas Coverage Years: 1996, 1997 Trim Levels Covered: All Styles Covered Page Count Estimated Page Count: Hundreds of Pages (specific number not provided) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical And Electronics: Wiring Diagram, Electrical System, Engine Control System Comfort And Convenience: Heater/Air Conditioner, Interior Safety: Restraint System Emissions And Fuel: Fuel Injection/Fuel System, Emission System, Cooling System Procedures Included Maintenance: General Maintenance, Periodic Lubrication Diagnostics: Troubleshooting, Advanced Troubleshooting Guide Repair And Rebuild: Step-by-step repair procedures for all major systems, Rebuild procedures Technical Depth Depth: Complete factory-level diagnostics and repair procedures, suitable for professional technicians and knowledgeable owners 📊 Manual Specifications File Format Format: PDF Accessibility: Searchable text, viewable and printable on PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction (entire manual or selected pages) Binding Type Binding: Not Applicable (Digital Download PDF) Paper Type Paper Type: Not Applicable (Digital Download PDF) Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options: Likely covered 3.0L V6 (6G72) and 3.8L V6 (6G75) Mitsubishi-derived engines, though specific engine coverage details are not explicitly listed in the product description. Performance Horsepower Range: Typically 150-160 hp for the 3.0L and 170-180 hp for the 3.8L V6, specific values may vary by model year and configuration. Torque Range: Approximately 175-185 lb-ft for the 3.0L and 195-205 lb-ft for the 3.8L V6, specific values may vary. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: Likely a 3-speed automatic (e.g., A604 Ultradrive) or 4-speed automatic transmission for most models. Manual transmissions were not commonly offered in this generation. Optional Optional Transmission: Availability of different automatic transmission ratios or specific overdrive units might be covered. Features Transmission Control: Electronically controlled automatic transmissions are expected to be detailed. 📐 Dimensions Exterior Body Styles: Standard Wheelbase and Extended Wheelbase (Grand Voyager) minivans Length: Standard: Approx. 179 inches; Extended: Approx. 190 inches (specifics may vary) Interior Seating Capacity: Typically 7 passengers (2 front, 2 middle, 3 rear) Weights Curb Weight: Ranges from approximately 3,700 to 4,200 lbs depending on engine and configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: Likely rated 'Good' or 'Acceptable' in frontal crash tests conducted by NHTSA for its era, but specific data for these years might be limited and requires cross-referencing. Active Features ABS: Anti-lock Braking System (ABS) was an available option, likely covered in detail. Passive Features Airbags: Driver and passenger front airbags were standard on most models by this era. Seatbelts: All seating positions equipped with three-point seat belts, with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM cassette or CD player with optional premium sound systems. Speaker configurations vary by trim. Driver Assistance Cruise Control: Standard on most trims, electronically controlled. Connectivity Power Features: Power windows, power door locks, and available power sliding doors or liftgate were common options. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 to 5,000 miles or 3-6 months, depending on driving conditions. Consult manual for specific intervals. Transmission Fluid Change: Recommended every 30,000 to 60,000 miles, or as per severe service schedule. Consult manual for specific intervals. Spark Plug Replacement: Intervals vary by plug type, often around 60,000 to 100,000 miles for platinum or iridium plugs. Fluid Specifications Engine Oil Type: Likely SAE 5W-30 or 10W-30, depending on ambient temperature. Refer to the manual for exact API classification and viscosity grades. Coolant Type: Ethylene glycol-based coolant (green) mixed with distilled water (50/50 ratio). Refer to the manual for specific Chrysler MS standards. Transmission Fluid Type: Likely ATF+4 (or its predecessor ATF+3 for some early models) for automatic transmissions. Confirm with the manual. Known Issues Transmission Issues: Early Ultradrive transmissions could be prone to harsh shifting and electronic control module (ESM) failures. Engine Issues: Potential for intake manifold gasket leaks (especially on earlier 3.3L/3.8L OHV V6s, less common on Mitsubishi OHC V6s), and occasional issues with ignition coils or distributors. Suspension Issues: Wear on ball joints and tie rod ends, potential for premature strut failure. Body And Interior: Rust can be an issue on rocker panels and wheel wells. Power window regulators and sliding door mechanisms can also develop wear. 📚 Vehicle...
Wiring Diagram, Electrical System, Engine Control System
Comfort And Convenience:
Heater/Air Conditioner, Interior
Safety:
Restraint System
Emissions And Fuel:
Fuel Injection/Fuel System, Emission System, Cooling System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics:
Troubleshooting, Advanced Troubleshooting Guide
Repair And Rebuild:
Step-by-step repair procedures for all major systems, Rebuild procedures
Technical Depth
Depth:
Complete factory-level diagnostics and repair procedures, suitable for professional technicians and knowledgeable owners
📊 Manual Specifications
File Format
Format:
PDF
Accessibility:
Searchable text, viewable and printable on PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without restriction (entire manual or selected pages)
Binding Type
Binding:
Not Applicable (Digital Download PDF)
Paper Type
Paper Type:
Not Applicable (Digital Download PDF)
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely covered 3.0L V6 (6G72) and 3.8L V6 (6G75) Mitsubishi-derived engines, though specific engine coverage details are not explicitly listed in the product description.
Performance
Horsepower Range:
Typically 150-160 hp for the 3.0L and 170-180 hp for the 3.8L V6, specific values may vary by model year and configuration.
Torque Range:
Approximately 175-185 lb-ft for the 3.0L and 195-205 lb-ft for the 3.8L V6, specific values may vary.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
Likely a 3-speed automatic (e.g., A604 Ultradrive) or 4-speed automatic transmission for most models. Manual transmissions were not commonly offered in this generation.
Optional
Optional Transmission:
Availability of different automatic transmission ratios or specific overdrive units might be covered.
Features
Transmission Control:
Electronically controlled automatic transmissions are expected to be detailed.
📐 Dimensions
Exterior
Body Styles:
Standard Wheelbase and Extended Wheelbase (Grand Voyager) minivans
Typically 7 passengers (2 front, 2 middle, 3 rear)
Weights
Curb Weight:
Ranges from approximately 3,700 to 4,200 lbs depending on engine and configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely rated 'Good' or 'Acceptable' in frontal crash tests conducted by NHTSA for its era, but specific data for these years might be limited and requires cross-referencing.
Active Features
ABS:
Anti-lock Braking System (ABS) was an available option, likely covered in detail.
Passive Features
Airbags:
Driver and passenger front airbags were standard on most models by this era.
Seatbelts:
All seating positions equipped with three-point seat belts, with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM cassette or CD player with optional premium sound systems. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Standard on most trims, electronically controlled.
Connectivity
Power Features:
Power windows, power door locks, and available power sliding doors or liftgate were common options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 to 5,000 miles or 3-6 months, depending on driving conditions. Consult manual for specific intervals.
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles, or as per severe service schedule. Consult manual for specific intervals.
Spark Plug Replacement:
Intervals vary by plug type, often around 60,000 to 100,000 miles for platinum or iridium plugs.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 or 10W-30, depending on ambient temperature. Refer to the manual for exact API classification and viscosity grades.
Coolant Type:
Ethylene glycol-based coolant (green) mixed with distilled water (50/50 ratio). Refer to the manual for specific Chrysler MS standards.
Transmission Fluid Type:
Likely ATF+4 (or its predecessor ATF+3 for some early models) for automatic transmissions. Confirm with the manual.
Known Issues
Transmission Issues:
Early Ultradrive transmissions could be prone to harsh shifting and electronic control module (ESM) failures.
Engine Issues:
Potential for intake manifold gasket leaks (especially on earlier 3.3L/3.8L OHV V6s, less common on Mitsubishi OHC V6s), and occasional issues with ignition coils or distributors.
Suspension Issues:
Wear on ball joints and tie rod ends, potential for premature strut failure.
Body And Interior:
Rust can be an issue on rocker panels and wheel wells. Power window regulators and sliding door mechanisms can also develop wear.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Plymouth was a brand of Chrysler Corporation, known for offering value-oriented vehicles.
Model Evolution
Generation:
Second generation (NS) Plymouth Voyager, manufactured from 1996 to 2000.
Design Updates:
The 1996 model year marked a significant redesign with a more aerodynamic and rounded body, improved interior, and updated powertrains.
Production
Manufacturing Location:
Primarily St. Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
The Plymouth Voyager (and its Dodge Caravan/Chrysler Town & Country siblings) were frequently named to Car and Driver's Ten Best list in various years during the 1980s and 1990s, establishing the minivan segment.
Certifications
Epa Fuel Economy:
EPA fuel economy ratings for this era typically ranged from 17-19 MPG city and 23-26 MPG highway, depending on engine and drivetrain configuration. Specific figures are best referenced in the manual or EPA databases.
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