🏷️ Basic Information Identification Make: Plymouth Model: Voyager Years Covered By Manual: 1996-1997 Broader Model Coverage Indicated: 1996-2000 Codes Chassis Code: NS (Minivan platform) 👋 Introduction Market Position Vehicle Segment: Full-size minivan, a dominant segment in the automotive market during the mid-to-late 1990s. Target Audience: Families and individuals requiring flexible passenger and cargo hauling capabilities. Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Oldsmobile Silhouette, Mazda MPV, Honda Odyssey. Key Features Versatility: Flexible seating arrangements, ample cargo space, often available with Stow 'n Go or similar seating systems in later generations. Powertrain Options: Reliable V6 engine options, capable of towing and everyday driving. Practicality: Designed for practicality, ease of use, and passenger comfort. 📋 Manual Details Coverage Areas Primary Coverage Years: 1996-1997 Secondary Coverage Indication: 1996-2000 Page Count Estimated Page Count: High (Detailed factory specifications imply extensive content, likely exceeding 1500 pages across multiple volumes for a comprehensive factory service manual) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF Compatibility: Windows (95, 98, ME, XP, Vista, 7), Linux, MAC 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling, lubrication, fuel, ignition, exhaust, powertrain control module (PCM) Transmission: Automatic transmission (e.g., 41TE/42LE), hydraulic controls, electronic controls, overhaul procedures Drivetrain: Front-wheel drive system, CV joints, differentials Brakes: Front and rear disc brakes, anti-lock braking system (ABS) components and diagnostics, hydraulic lines, parking brake Suspension: Front independent suspension (MacPherson strut), rear suspension, shock absorbers, springs, control arms, steering linkage Steering: Power steering system, steering column, steering gear, components, and diagnosis Electrical System: Battery, charging system, starter, lighting system, power windows, locks, mirrors, wiper system, horn, trailer wiring Body And Interior: Body panels, doors, hinges, latches, interior trim, seating, dashboard, headliner, glass, sunroof (if applicable) HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, components, diagnosis, and repair Restraint Systems: Airbag system components, operation, and replacement procedures Diagnostics: On-board diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, brake pad replacement Troubleshooting: System-specific diagnostic flowcharts, symptom-based troubleshooting guides, electrical circuit diagrams and pinpoint tests Repair: Engine component removal and installation, transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and replacement Installation: Component installation, body panel alignment, accessory installation Rebuilding: Engine component rebuilding, transmission rebuilding (detailed procedures) Technical Depth Depth: Comprehensive: Covers basic maintenance to advanced diagnostics and complete vehicle rebuilds, suitable for professional technicians and advanced DIYers. Detail Level: Includes detailed torque specifications, electrical schematics, diagnostic procedures, and component tolerances. 📊 Manual Specifications File Format PDF Quality: High-resolution scans or digitally created PDF, ensuring clarity of text and diagrams. Searchable text is a high probability for factory service manuals. Printable: Yes (PDF format allows for printing of specific sections or the entire manual). Binding Type Binding Type For Original: Likely a multi-volume set with durable ring binding or stapled booklets, typical for factory manuals. Paper Type Paper Type For Original: High-quality, durable paper designed to withstand shop environments. ⚙️ Engine Specifications Primary Engine Engine Displacement: 3.0L (181 cu in) V6 (6G72 Mitsubishi-sourced) Engine Configuration: SOHC V6 Fuel Delivery: Multi-port Fuel Injection (MPI) Horsepower Approximate: 150 hp @ 5000 rpm Torque Approximate: 180 lb-ft @ 3750 rpm Secondary Engine Option Engine Displacement: 3.3L (203 cu in) V6 (EGA/EGB Chrysler LA-based) Engine Configuration: Overhead Valve (OHV) V6 Fuel Delivery: Multi-port Fuel Injection (MPI) Horsepower Approximate: 158 hp @ 4700 rpm Torque Approximate: 190 lb-ft @ 3750 rpm Performance 0-60 Mph Approximate: 10.5 - 11.5 seconds (depending on engine and configuration) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity Approximate: 15-18 gallons 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Model Codes: 41TE / 42LE Optional Optional Transmission Type: None typically offered for these model years; the automatic was standard. Features Transmission Control: Electronic control with torque converter lock-up Transmission Fluid Specification: ATF+4 (often recommended, check manual for specific OE fluid for 1996-97) 📐 Dimensions Exterior Length Approximate: 189.4 inches (Standard Wheelbase), 201.5 inches (Long Wheelbase) Width Approximate: 72.4 inches Height Approximate: 68.0 inches Wheelbase Approximate: 111.9 inches (Standard), 119.2 inches (Long) Interior Passenger Capacity: 7-8 passengers Cargo Cargo Volume Behind 3Rd Row Approximate: 38.5 cu ft (Standard Wheelbase) Cargo Volume Behind 1St Row Approximate: 146.9 cu ft (Standard Wheelbase) Weights Curb Weight Approximate: 3,700 - 4,100 lbs Gross Vehicle Weight Rating Gvwr Approximate: 5,500 - 5,800 lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver Rating: Likely 4 stars (for 1996 models based on historical data, though specific 1996-97 Voyager ratings can vary) NHTSA Frontal Impact Passenger Rating: Likely 4 stars (for 1996 models based on historical data) IIHS Crash Test Ratings: Varies by specific test and year; detailed specific ratings should be verified with IIHS archives. Active Features ABS:...
Full-size minivan, a dominant segment in the automotive market during the mid-to-late 1990s.
Target Audience:
Families and individuals requiring flexible passenger and cargo hauling capabilities.
Competitive Analysis
Key Competitors:
Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Oldsmobile Silhouette, Mazda MPV, Honda Odyssey.
Key Features
Versatility:
Flexible seating arrangements, ample cargo space, often available with Stow 'n Go or similar seating systems in later generations.
Powertrain Options:
Reliable V6 engine options, capable of towing and everyday driving.
Practicality:
Designed for practicality, ease of use, and passenger comfort.
📋 Manual Details
Coverage Areas
Primary Coverage Years:
1996-1997
Secondary Coverage Indication:
1996-2000
Page Count
Estimated Page Count:
High (Detailed factory specifications imply extensive content, likely exceeding 1500 pages across multiple volumes for a comprehensive factory service manual)
Comprehensive: Covers basic maintenance to advanced diagnostics and complete vehicle rebuilds, suitable for professional technicians and advanced DIYers.
Detail Level:
Includes detailed torque specifications, electrical schematics, diagnostic procedures, and component tolerances.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans or digitally created PDF, ensuring clarity of text and diagrams. Searchable text is a high probability for factory service manuals.
Printable:
Yes (PDF format allows for printing of specific sections or the entire manual).
Binding Type
Binding Type For Original:
Likely a multi-volume set with durable ring binding or stapled booklets, typical for factory manuals.
Paper Type
Paper Type For Original:
High-quality, durable paper designed to withstand shop environments.
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
3.0L (181 cu in) V6 (6G72 Mitsubishi-sourced)
Engine Configuration:
SOHC V6
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Horsepower Approximate:
150 hp @ 5000 rpm
Torque Approximate:
180 lb-ft @ 3750 rpm
Secondary Engine Option
Engine Displacement:
3.3L (203 cu in) V6 (EGA/EGB Chrysler LA-based)
Engine Configuration:
Overhead Valve (OHV) V6
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Horsepower Approximate:
158 hp @ 4700 rpm
Torque Approximate:
190 lb-ft @ 3750 rpm
Performance
0-60 Mph Approximate:
10.5 - 11.5 seconds (depending on engine and configuration)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity Approximate:
15-18 gallons
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Model Codes:
41TE / 42LE
Optional
Optional Transmission Type:
None typically offered for these model years; the automatic was standard.
Features
Transmission Control:
Electronic control with torque converter lock-up
Transmission Fluid Specification:
ATF+4 (often recommended, check manual for specific OE fluid for 1996-97)
Likely 4 stars (for 1996 models based on historical data, though specific 1996-97 Voyager ratings can vary)
NHTSA Frontal Impact Passenger Rating:
Likely 4 stars (for 1996 models based on historical data)
IIHS Crash Test Ratings:
Varies by specific test and year; detailed specific ratings should be verified with IIHS archives.
Active Features
ABS:
Available (Standard on some trims, optional on others)
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and front passenger airbags (standard)
Seatbelts:
Three-point seatbelts for all outboard occupants, lap belts for center rear occupants.
Child Safety Anchors:
LATCH system not standard; child seat tether straps likely present.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette or CD player, optional premium sound systems. Manual covers wiring and component replacement.
Driver Assistance
Cruise Control:
Standard or optional on most models. Manual details system operation and diagnostics.
Connectivity
Trailer Wiring:
Provisions for trailer towing and associated wiring harness. Manual details the connector pinouts and functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months (traditional interval). Consult manual for potential synthetic oil extended intervals.
Engine Coolant Flush Interval:
Every 30,000 miles or 2-3 years (typical for the era, check manual).
Transmission Fluid Change Interval:
Every 30,000-60,000 miles, or more frequently under severe service. Critical to check manual for specific recommendations.
Spark Plug Replacement Interval:
Approximately 60,000-100,000 miles depending on spark plug type (conventional, platinum, or iridium).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Service SG or higher for 3.0L, check manual for 3.3L)
Engine Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mopar coolant type.
Power Steering Fluid:
ATF+3 or ATF+4 recommended (check manual for exact specification)
Brake Fluid:
DOT 3 or DOT 4 (check manual)
Known Issues
Head Gaskets:
Some Chrysler V6 engines of this era were prone to head gasket issues, particularly the 3.3L and 3.8L. Manual will detail inspection and replacement.
Transmission Issues:
The 41TE/42LE transmissions could experience issues with solenoids, clutches, and torque converters if not properly maintained. Manual provides diagnostic and repair procedures.
Power Window Motors:
Intermittent or failed power window operation can occur. Manual covers diagnosis of regulators and motors.
Wheel Bearings:
Front wheel bearings can wear out, causing noise. Manual covers replacement procedures.
Evaporative Emission Control System:
EVAP system leaks (e.g., vent solenoid, charcoal canister) can cause check engine lights. Manual provides diagnostic pathways.
📚 Vehicle History
Brand Heritage
Plymouth Brand Context:
Plymouth was a Chrysler Corporation brand known for offering value-oriented vehicles.
Model Evolution
Platform Generation:
NS platform (1996-2000), a significant redesign from the previous S platform.
Design Changes From Previous:
More aerodynamic styling, improved interior ergonomics, increased safety features, and the introduction of driver-side airbags.
Production
Manufacturing Location:
Windsor, Ontario, Canada (Chrysler Canada Assembly Plant) and St. Louis, Missouri, USA.
Production Years For Ns Platform:
1996-2000
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Voyager/Grand Voyager models often appeared on Car and Driver's 10 Best lists in earlier generations, establishing its market presence. Specific 1996-97 awards not readily documented but the platform was competitive.
Ratings
Consumer Reports Reliability:
Reliability ratings for this era of Chrysler minivans were often mixed; consulting Consumer Reports archives for specific model years is recommended. The manual is essential for proactive maintenance.
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