🏷️ Basic Information Identification Make: Plymouth Model: Voyager Year: 1996-1997 Vehicle Type: Minivan Generation Generation: Second Generation (AS) Codes Platform Code: AS 👋 Introduction Market Position Target Audience: DIY car owners with basic mechanical aptitude and professional independent automotive technicians. Competitive Analysis Value Proposition: Provides dealership-level repair and maintenance information, enabling significant cost savings on repairs and maintenance. Key Features Manual Style: Step-by-step instructions, diagrams, illustrations, and wiring schematics for clear understanding and execution. Accuracy: Vehicle-specific and manufacturer-written information, ensuring accuracy and reliability. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and troubleshooting for the 1996-1997 Plymouth Voyager. Page Count Estimated Page Count: Varies by specific OEM manual, typically over 1500 pages for complete coverage. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full mechanical overhaul, disassembly, assembly, inspection, and repair of all engine components. Engine Electrical: Ignition system, starting and charging system, sensor diagnostics, ECU operations, wiring schematics. Emission Control: Diagnosis and repair of emissions control systems, including EGR, PCV, catalytic converters, and evaporative emission systems. Fuel System: Fuel injection systems (MPI), fuel pumps, injectors, fuel pressure regulation, fuel lines, and diagnosis. Clutch System: Service and repair of manual clutch components, including clutch disc, pressure plate, release bearing, and master/slave cylinders. Manual Transaxle: Disassembly, assembly, inspection, and repair of manual transaxle units, including gear sets and synchronizers. Automatic Transaxle: Diagnosis, repair, and overhaul of automatic transaxles, including valve bodies, torque converters, and planetary gear sets. Driveshaft Axle: Service and repair of drive shafts, CV joints, axle shafts, and related components. Suspension System: Front and rear suspension components, including struts, shocks, control arms, ball joints, bushings, and alignment procedures. Steering System: Power steering system, steering column, tie rods, steering rack/gearbox, and alignment. Restraint System: Airbag system (SRS) diagnosis and repair, seat belt mechanisms, and related safety components. Brake System: Hydraulic brake system, disc brakes, drum brakes, ABS system, brake fluid specifications, and troubleshooting. Body Interior Exterior: Body panel repair, door mechanisms, interior trim, upholstery, glass replacement, and exterior trim. Body Electrical: Lighting systems, power windows, power door locks, remote keyless entry, interior and exterior electrical accessories, wiring diagrams. HVAC: Heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement. Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation, with torque specifications. Diagnostics: Use of diagnostic tools, OBD-II scan data interpretation, sensor readings, and fault code analysis. Technical Depth Depth Of Coverage: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-quality, printable pages for workshop use. Binding Type Binding: Digital (PDF format) - No physical binding. Paper Type Paper Type Recommendation: N/A (Digital file, user prints as needed). ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L (147 cu in) I4, 3.0L (182 cu in) V6, 3.3L (203 cu in) V6 Performance Horsepower Range: Approximately 150 hp to 175 hp depending on engine and year. Torque Range: Approximately 170 lb-ft to 195 lb-ft depending on engine and year. Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 3-speed Automatic (A604/41TE) or 4-speed Automatic (42LE) depending on engine and model year. Optional Optional Transmission: 5-speed Manual Transaxle (for specific engine configurations) Features Automatic Features: Overdrive, electronic control (Autostick on some models). 📐 Dimensions Exterior Length: Approx. 178.1 inches (SWB) / 192.1 inches (LWB) Width: Approx. 72.0 inches Height: Approx. 68.7 inches Weights Curb Weight: Approx. 3,700 - 4,200 lbs depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (1996-1997 Models) NHTSA Front Impact Passenger: 4/5 Stars (1996-1997 Models) Active Features ABS: Anti-lock Braking System (ABS) available on most models. Passive Features Airbags: Driver and passenger airbags. Seat Belts: Front and rear seat belts with pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo, optional CD player. Basic speaker systems. Driver Assistance Cruise Control: Standard on most models. Connectivity Keyless Entry: Optional remote keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics). Spark Plug Replacement: Approximately 100,000 miles for platinum/iridium plugs (if equipped), earlier for conventional plugs. Timing Belt Replacement: For 3.0L V6: 60,000 - 90,000 miles or 5-7 years. For 3.3L V6: 90,000 - 100,000 miles or 7 years. (Check manual for exact specifications). Fluid Specifications Engine Oil Type: SAE 5W-30 or 10W-30 (check owner's manual for climate-specific recommendations). Transmission Fluid Type: ATF+4 (or equivalent...