🏷️ Basic Information Identification Make: Plymouth Model: Voyager Model Generations Covered: Second Generation (RS) Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Chassis Codes: RS 👋 Introduction Market Position Segment: Minivan Competitive Analysis Key Competitors: Dodge Grand Caravan/Caravan, Ford Windstar, Honda Odyssey, Toyota Sienna Key Features Vehicle Appeal: Spacious interior, flexible seating, family-oriented, practical cargo hauling Manual Value Proposition: Comprehensive guide for DIY mechanics and professional technicians to maintain and repair the Plymouth Voyager, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: North America Specific Regions Covered: United States, Canada, Mexico Page Count Total Pages: 1610 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (3.0L V6, 3.3L V6, 3.8L V6), Transmission (3-speed Automatic, 4-speed Automatic) Chassis: Suspension, Steering, Brakes, Wheels, Tires Body And Frame: Body Panels, Doors, Seats, Interior Trim, Exterior Trim, Glass, HVAC System Electrical: Ignition System, Charging System, Starting System, Lighting, Instrumentation, Audio System, Power Accessories, Body Control Modules, Powertrain Control Modules (PCM) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), circuit diagrams, component testing Repair And Overhaul: Engine disassembly and assembly, transmission overhaul, brake system repair, suspension component replacement, electrical system diagnostics and repair Installation And Removal: Component removal and installation procedures for all major systems Bodywork: Body panel alignment, rust repair, collision repair guidance, door mechanisms, window regulators HVAC: Air conditioning system diagnosis and repair, heater core replacement, blower motor service, climate control system operation Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed schematics and specifications Diagrams And Illustrations: Detailed exploded diagrams, wiring schematics, diagnostic flowcharts, and step-by-step photographic guides 📊 Manual Specifications File Format Digital Quality: High-resolution PDF, searchable text Print Quality Printability: Fully printable, allows for easy referencing in a workshop environment Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download, but designed for print clarity) Compatibility Operating Systems: Windows, Mac OS, Linux Requirements Software Requirement: Adobe Acrobat Reader or compatible PDF viewer ⚙️ Engine Specifications Primary Engine Engine 1: 3.0L V6 (Mitsubishi 6G72 SOHC) Engine 2: 3.3L V6 (Chrysler E-G RBX OHV) Engine 3: 3.8L V6 (Chrysler E-G L32 OHV) Performance Horsepower Range: Approximately 150 HP to 180 HP (depending on engine and year) Torque Range: Approximately 180 lb-ft to 235 lb-ft (depending on engine and year) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Maintenance Notes Timing Belt Replacement: Required for 3.0L Mitsubishi engine (typically every 60,000 miles or 5 years) Technical Data Engine Oil Capacity 3.3L: 4.5 US Quarts (4.3 Liters) with filter change Spark Plug Type 3.8L: Champion RE10PYPB4 or equivalent Engine Oil Capacity 3.8L: 4.5 US Quarts (4.3 Liters) with filter change 🔧 Transmission Standard Transmission 1: 4-speed Automatic (A604/41TE/42LE) Optional Transmission 2: 3-speed Automatic (A727/30RH) - Less common in later years Features Transmission Control: Electronic Pressure Control (EPC) in 4-speed automatic transmissions Maintenance Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity 42Le: 7.5 US Quarts (7.1 Liters) with filter change 📐 Dimensions Exterior Length: Approx. 177.9 - 181.2 inches (depending on configuration) Width: Approx. 71.7 - 72.0 inches Height: Approx. 68.4 - 69.9 inches Weights Curb Weight: Approx. 3,700 - 4,200 lbs (depending on engine and configuration) Gross Vehicle Weight Rating Gvwr: Approx. 5,500 - 6,000 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4/5 stars (for 1996-1997 models, some variations exist) NHTSA Frontal Crash Rating Passenger: 4/5 stars (for 1996-1997 models, some variations exist) Active Features ABS: Standard on most models, optional on early models Traction Control: Optional on some models Passive Features Airbags: Driver and passenger front airbags standard Seat Belts: All seating positions equipped with three-point seat belts; front seat belt pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette and CD player (optional), AM/FM stereo with single-disc CD (later models) Entertainment Options: Optional rear-seat entertainment systems were available on some higher trims. Driver Assistance Cruise Control: Standard on most models Keyless Entry: Optional feature Connectivity Power Accessories: Power windows, power door locks, power mirrors were available/standard depending on trim level 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 to 7,500 miles or 3 to 6 months, depending on oil type and driving conditions (refer to manual for specifics) Engine Coolant Flush: Every 30,000 miles or 2-3 years Transmission Fluid Change Interval: Every 30,000 to 60,000 miles or 2-4 years, depending on driving conditions and fluid condition (refer to manual) Fluid Specifications Engine Oil Spec: API Certified SAE 5W-30 or 10W-30 (check owner's manual for specific recommendations based on temperature) Power Steering Fluid: Mopar Power Steering Fluid or Dexron III ATF Known Issues Transmission Slippage: Common concern with 4-speed automatic transmissions, often related to...