🏷️ Basic Information Identification Make: Polaris Model: ATV 400 2x4 Model Trim: 2x4 Year: 1995 Codes Vin Decoder Note: Specific VIN decoding information may be present within the manual for precise component identification. 👋 Introduction Market Position Market Position: The Polaris ATV 400 2x4 from the mid-1990s was positioned as a capable and versatile utility and recreational ATV, catering to a broad range of users from trail riding to light work tasks. Competitive Analysis Competitors: Competed with other manufacturers' mid-size utility ATVs of the era, such as models from Honda, Yamaha, Kawasaki, and Suzuki, often focusing on Polaris's reputation for power and robust build. Key Features Key Features: Two-wheel drive configuration, liquid-cooled engine, comfortable suspension for its time, utility-focused design with racks, and a reputation for reliability. Target Audience Target Audience: Enthusiasts and owners seeking to perform maintenance, repairs, and diagnostics on their 1994-1995 Polaris ATV 400 2x4. Also valuable for mechanics and technical service departments. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive Factory Service Repair Page Count Page Count: Hundreds of pages (specific count not provided, but indicated as extensive) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, tuning, troubleshooting, lubrication, cooling system, fuel system (carburetor, fuel pump), ignition system, exhaust system. Transmission Drivetrain Systems: Clutch, gearbox, drive shafts, differential (if applicable), final drive, maintenance, repair, and troubleshooting. Chassis Suspension Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering system components, steering column, tie rods, alignment procedures. Braking Systems: Hydraulic brake system, brake calipers, master cylinder, brake lines, brake pads, brake discs, bleeding procedures, maintenance, and repair. Electrical Systems: Wiring diagrams, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, ignition system, battery, fuses, switches, troubleshooting electrical faults. Bodywork Frame: Frame inspection and repair, body panel removal and installation, seat, fenders, handle bars, graphics, plastics. Procedures Included Maintenance Procedures: Routine maintenance tasks, oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, lubrication points, battery maintenance. Diagnostic Procedures: Troubleshooting guides for common problems, diagnostic charts, symptom-based troubleshooting, fault finding for engine, electrical, and mechanical issues. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major systems. Technical Specifications: Detailed specifications for all components, including torque values, clearances, tolerances, fluid capacities, and electrical specifications. Technical Depth Technical Depth: Full factory-level repair and maintenance procedures, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic adjustments to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High resolution, ensuring clarity of text, diagrams, and illustrations when printed. Binding Type Binding Type: N/A (Digital download - user printable) Paper Type Paper Type: N/A (Digital download - user printable) Searchability Searchable Text: Likely includes searchable text for quick navigation to specific topics or components. Completeness Completeness: Complete official factory service repair manual, encompassing all aspects of maintenance and repair. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Liquid-cooled, Single-cylinder Displacement: Approximately 375cc to 400cc (exact figure often varied slightly by specific model designation, but 400 denotes the class) Bore X Stroke: Specifics typically detailed within the manual, crucial for rebuilds. Compression Ratio: Specifics typically detailed within the manual. Performance Horsepower: Estimates range from 20-25 HP (actual figures vary and are often not explicitly advertised for utility ATVs). Torque: Torque figures are typically detailed within the manual and critical for understanding low-end pulling power. Fuel System Fuel Delivery: Carburetor (likely a Mikuni or similar Japanese brand), with specific model number detailed in the manual. Fuel Type: Unleaded Gasoline (Octane rating as specified in manual) Lubrication System Oil Type: Specific SAE Viscosity grade and API service classification for engine oil provided in the manual (e.g., SAE 10W-40, API SG or higher). Oil Capacity: Engine oil capacity with filter change specified in the manual (e.g., approx. 1.5-2.0 liters). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with engine braking. Gear Reduction Stages: Specific gear reduction ratios for forward and reverse, detailed in the manual. Clutch Type: Centrifugal clutch mechanism within the CVT system. Transmission Fluid Type: Specific CVT fluid or appropriate gear oil as per Polaris specifications (detailed in manual). Features Drive Modes: Forward, Neutral, Reverse. 📐 Dimensions Exterior Length: Specific dimensions (e.g., approx. 70-75 inches) would be found in the manual. Width: Specific dimensions (e.g., approx. 40-45 inches) would be found in the manual. Height: Specific dimensions (e.g., approx. 45-50 inches) would be found in the manual. Cargo Front Rack Capacity: Typically rated for a specified weight (e.g., 50-75 lbs). Rear Rack Capacity: Typically rated for a specified weight (e.g., 100-150 lbs). Weights Dry Weight: Specific dry weight (e.g., approx. 450-500 lbs) detailed in the manual. Ground Clearance: Typical ground...