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Polaris Snowmobile 2007-2011 550/600/700/800 Repair Manual

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Basic Information Identification Make: Polaris Vehicle Type: Snowmobile Product Type: Repair Manual Product Name: Polaris Snowmobile 2007-2011 550/600/700/800 Repair Manual PDF Download Introduction Market Position Value Proposition: Provides factory-level repair information at a significantly lower cost than professional shop labor or OEM manuals. Competitive Analysis Key Differentiator: Comprehensiveness across multiple engine sizes and specific model lines within the 2007-2011 generation. Key Features Content Highlights: Step-by-step instructions, exploded views, detailed electrical and wiring diagrams, troubleshooting sections. User Benefit: Empowers owners to perform repairs and maintenance themselves, saving significant costs. Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010, 2011 Covered Models: IQ, HO, Shift, RMK, Dragon, Switchback, Assault Covered Engine Displacements: 550cc, 600cc, 700cc, 800cc Page Count Total Pages: 526 Manual Type Type: Original Factory Service Manual Purpose: Repair, Service, Maintenance, Technical Troubleshooting Language Language: English Format File Format: PDF Download Manual Coverage Systems Covered Engine Systems: Engine specifications, general information, maintenance/tune-up, fuel systems, engine cooling systems Drivetrain Systems: Final drive and brakes, PVT (Polaris Variable Transmission) system Chassis Systems: Steering, suspensions, shocks, chassis Electrical Systems: Battery and electrical systems, wiring diagrams Bodywork: Chassis, body panels, seat, handlebars, and related trim components. Braking System: Hydraulic brake system components, caliper service, master cylinder, brake lines, and bleeding procedures. Suspension Components: Front and rear suspension geometry, shock absorber service and adjustments, slider maintenance, and ski alignment. Procedures Included Maintenance Procedures: Scheduled maintenance, routine checks, tune-up procedures, fluid changes, filter replacements Repair Procedures: Step-by-step repair instructions for all covered systems, troubleshooting guides, component replacement, diagnostics Technical Information: Exploded views, torque specifications, clearances, electrical schematics, diagnostic flowcharts Diagnostic Procedures: Troubleshooting tables, fault code interpretation (if applicable), electrical system diagnostics. Technical Depth Depth: Comprehensive: Covers basic maintenance to advanced engine and electrical diagnostics and repairs. Component Rebuilds: Detailed procedures for rebuilding major engine components, clutch assemblies, and suspension elements. Wiring Diagrams Detail: Highly detailed, specific wiring diagrams for each model variant, crucial for electrical troubleshooting and repairs. Manual Specifications File Format Searchability: Likely text-searchable PDF (standard for factory manuals) Accessibility: Accessible on PC, Mac, tablet, or smartphone. Print Quality Printable: Yes, full manual printable or individual pages Binding Type Recommended Binding: 3-ring binder (for easy page selection) Paper Type Durability Consideration: Suggests printing on durable paper for workshop use Engine Specifications Primary Engine Engine Variants Covered: 550cc, 600cc, 700cc, 800cc (specific engine configurations like Liberty or Cleanfire not detailed in product description, but implied by displacement) Performance Performance Data: The manual will contain detailed performance specifications, horsepower, torque curves, and engine tuning parameters for each engine variant. Fuel System Fuel System Coverage: Carbureted and fuel-injected systems (depending on specific model/engine variant covered), fuel pump operation, injectors, fuel filter service. Engine Type Induction Methods: Likely includes details on carburetion (for 550cc and some earlier 600/700cc models) and EFI (Electronic Fuel Injection) for later or higher-performance models. Cooling System Cooling Type: Liquid-cooled engines will have detailed information on radiator, water pump, thermostat, and coolant flow. Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) - referred to as PVT System by Polaris Optional Gearbox Options: Not typically applicable to this era of Polaris snowmobiles; all models use PVT. Features Pvt Coverage: Drive clutch, driven clutch, belt inspection and replacement, roller alignment, secondary sheave service, gearcase lubrication. Clutch Calibration: The manual will provide information on clutch calibration for optimal performance based on altitude and rider weight, a crucial aspect for snowmobile performance. Dimensions Exterior General Dimensions: The manual will contain specific dimensions for each model, including overall length, width, and track dimensions. (Exact figures vary by model) Weights Dry Weight: Dry weight specifications will be detailed for each model variant. Operating Weight: Operating weight (including fluids) will be provided for relevant models. Payload Capacity: While not a primary focus for snowmobiles, the manual may touch upon weight limits related to passengers or cargo racks. Safety Features Ratings Safety Standards: The manual adheres to factory safety protocols and recommended practices for snowmobile operation and maintenance. Active Features Safety Systems Covered: Brake system operation and maintenance, throttle control, steering system integrity. Passive Features Passive Safety Elements: Chassis integrity, protective bodywork, proper fastener torque, critical component inspections. Technology Features Infotainment Instrumentation: Details on gauge cluster operation, warning lights, and diagnostic indicators. Driver Assistance Performance Enhancements: Information related to the Polaris Variable Transmission (PVT) system, which is a key performance technology for these snowmobiles. Efi Systems: For EFI models, the manual will cover fuel injector cleaning, sensor diagnostics (e.g., TPS, MAP, IAT), and ECU troubleshooting. Connectivity Diagnostic Ports: Information on any onboard diagnostic ports or methods used for troubleshooting electrical systems. Maintenance Service Intervals Typical Intervals: The manual will outline recommended service intervals for oil changes, spark plug replacement, chaincase lubrication, track tension adjustment, and clutch maintenance. Spark Plugs: Specific spark plug type and replacement interval (e.g., NGK BR9ES or similar). Suspension Lubrication:...
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Type: Snowmobile
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Sku: 63766
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Polaris Snowmobile 2007-2011 550/600/700/800 Repair Manual
Basic Information
Identification
Make: Polaris
Vehicle Type: Snowmobile
Product Type: Repair Manual
Product Name: Polaris Snowmobile 2007-2011 550/600/700/800 Repair Manual PDF Download
Introduction
Market Position
Value Proposition: Provides factory-level repair information at a significantly lower cost than professional shop labor or OEM manuals.
Competitive Analysis
Key Differentiator: Comprehensiveness across multiple engine sizes and specific model lines within the 2007-2011 generation.
Key Features
Content Highlights: Step-by-step instructions, exploded views, detailed electrical and wiring diagrams, troubleshooting sections.
User Benefit: Empowers owners to perform repairs and maintenance themselves, saving significant costs.
Manual Details
Coverage Areas
Covered Years: 2007, 2008, 2009, 2010, 2011
Covered Models: IQ, HO, Shift, RMK, Dragon, Switchback, Assault
Covered Engine Displacements: 550cc, 600cc, 700cc, 800cc
Page Count
Total Pages: 526
Manual Type
Type: Original Factory Service Manual
Purpose: Repair, Service, Maintenance, Technical Troubleshooting
Language
Language: English
Format
File Format: PDF Download
Manual Coverage
Systems Covered
Engine Systems: Engine specifications, general information, maintenance/tune-up, fuel systems, engine cooling systems
Drivetrain Systems: Final drive and brakes, PVT (Polaris Variable Transmission) system
Chassis Systems: Steering, suspensions, shocks, chassis
Electrical Systems: Battery and electrical systems, wiring diagrams
Bodywork: Chassis, body panels, seat, handlebars, and related trim components.
Braking System: Hydraulic brake system components, caliper service, master cylinder, brake lines, and bleeding procedures.
Suspension Components: Front and rear suspension geometry, shock absorber service and adjustments, slider maintenance, and ski alignment.
Procedures Included
Maintenance Procedures: Scheduled maintenance, routine checks, tune-up procedures, fluid changes, filter replacements
Repair Procedures: Step-by-step repair instructions for all covered systems, troubleshooting guides, component replacement, diagnostics
Technical Information: Exploded views, torque specifications, clearances, electrical schematics, diagnostic flowcharts
Diagnostic Procedures: Troubleshooting tables, fault code interpretation (if applicable), electrical system diagnostics.
Technical Depth
Depth: Comprehensive: Covers basic maintenance to advanced engine and electrical diagnostics and repairs.
Component Rebuilds: Detailed procedures for rebuilding major engine components, clutch assemblies, and suspension elements.
Wiring Diagrams Detail: Highly detailed, specific wiring diagrams for each model variant, crucial for electrical troubleshooting and repairs.
Manual Specifications
File Format
Searchability: Likely text-searchable PDF (standard for factory manuals)
Accessibility: Accessible on PC, Mac, tablet, or smartphone.
Print Quality
Printable: Yes, full manual printable or individual pages
Binding Type
Recommended Binding: 3-ring binder (for easy page selection)
Paper Type
Durability Consideration: Suggests printing on durable paper for workshop use
Engine Specifications
Primary Engine
Engine Variants Covered: 550cc, 600cc, 700cc, 800cc (specific engine configurations like Liberty or Cleanfire not detailed in product description, but implied by displacement)
Performance
Performance Data: The manual will contain detailed performance specifications, horsepower, torque curves, and engine tuning parameters for each engine variant.
Fuel System
Fuel System Coverage: Carbureted and fuel-injected systems (depending on specific model/engine variant covered), fuel pump operation, injectors, fuel filter service.
Engine Type
Induction Methods: Likely includes details on carburetion (for 550cc and some earlier 600/700cc models) and EFI (Electronic Fuel Injection) for later or higher-performance models.
Cooling System
Cooling Type: Liquid-cooled engines will have detailed information on radiator, water pump, thermostat, and coolant flow.
Transmission
Standard
Transmission Type: CVT (Continuously Variable Transmission) - referred to as PVT System by Polaris
Optional
Gearbox Options: Not typically applicable to this era of Polaris snowmobiles; all models use PVT.
Features
Pvt Coverage: Drive clutch, driven clutch, belt inspection and replacement, roller alignment, secondary sheave service, gearcase lubrication.
Clutch Calibration: The manual will provide information on clutch calibration for optimal performance based on altitude and rider weight, a crucial aspect for snowmobile performance.
Dimensions
Exterior
General Dimensions: The manual will contain specific dimensions for each model, including overall length, width, and track dimensions. (Exact figures vary by model)
Weights
Dry Weight: Dry weight specifications will be detailed for each model variant.
Operating Weight: Operating weight (including fluids) will be provided for relevant models.
Payload Capacity: While not a primary focus for snowmobiles, the manual may touch upon weight limits related to passengers or cargo racks.
Safety Features
Ratings
Safety Standards: The manual adheres to factory safety protocols and recommended practices for snowmobile operation and maintenance.
Active Features
Safety Systems Covered: Brake system operation and maintenance, throttle control, steering system integrity.
Passive Features
Passive Safety Elements: Chassis integrity, protective bodywork, proper fastener torque, critical component inspections.
Technology Features
Infotainment
Instrumentation: Details on gauge cluster operation, warning lights, and diagnostic indicators.
Driver Assistance
Performance Enhancements: Information related to the Polaris Variable Transmission (PVT) system, which is a key performance technology for these snowmobiles.
Efi Systems: For EFI models, the manual will cover fuel injector cleaning, sensor diagnostics (e.g., TPS, MAP, IAT), and ECU troubleshooting.
Connectivity
Diagnostic Ports: Information on any onboard diagnostic ports or methods used for troubleshooting electrical systems.
Maintenance
Service Intervals
Typical Intervals: The manual will outline recommended service intervals for oil changes, spark plug replacement, chaincase lubrication, track tension adjustment, and clutch maintenance.
Spark Plugs: Specific spark plug type and replacement interval (e.g., NGK BR9ES or similar).
Suspension Lubrication: Grease point locations and lubrication intervals for suspension components.
Fluid Specifications
Engine Oil: Specifications for appropriate engine oil viscosity (e.g., SAE 0W-40 or 5W-50) and type (e.g., synthetic 2-stroke oil).
Coolant: Coolant type and mixture specifications for the liquid-cooled engine variants.
Brake Fluid: Recommended brake fluid type (e.g., DOT 4).
Chaincase Lube: Specific lubricant requirements for the chaincase.
Known Issues
Common Troubleshooting Areas: The manual implicitly covers common issues through its detailed diagnostic and troubleshooting sections, likely addressing issues related to fuel delivery, ignition, clutch wear, and suspension components common to this era.
Engine Specific Issues: Likely addresses potential wear items or common failures for the specific engine displacements covered, such as piston ring wear, reed valve condition, or ignition coil performance.
Pvtspecific Issues: Common issues related to PVT belt slippage, clutch vibration, or roller wear will be detailed.
Vehicle History
Brand Heritage
Polaris Legacy: Polaris is a long-standing and respected manufacturer in the powersports industry, known for innovation in snowmobiles.
Model Evolution
Generation Context: This manual covers a pivotal generation of Polaris snowmobiles, evolving from previous platforms with significant updates in engine technology, chassis design, and rider comfort.
Production
Production Era: 2007-2011 models represent a specific design cycle for Polaris snowmobiles.
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