Polaris 700 Dragon RMK 155 2008 Service Repair Manual
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The 2008 Polaris Dragon RMK 155 is a high-performance snowmobile engineered for challenging mountain terrain and deep snow conditions. Built on the RMK platform, this model emphasizes agility, climbing capability, and freeriding, making it a favored choice for enthusiast riders and backcountry explorers. Its robust construction and reliable 700cc Liberty liquid-cooled, 2-stroke engine deliver consistent power, complemented by a long-travel suspension designed for superior flotation and control in powder. The Dragon RMK 155 represents Polaris's commitment to innovation and performance in the snowmobile industry, offering a dynamic riding experience. This comprehensive service repair manual provides detailed information for the maintenance, diagnosis, and repair of your 2008 Polaris Dragon RMK 155 snowmobile. It covers all essential systems, including the engine, fuel, ignition, drive, suspension, steering, brakes, and electrical systems. Within its extensive pages, you will find step-by-step procedures for routine maintenance, engine overhauls, clutch calibration, and troubleshooting common issues. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure optimal performance, reliability, and longevity of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Dragon RMK 155 Year: 2008 Vehicle Type: Snowmobile Engine Variant: 700 Dragon 👋 Introduction Market Position Category: Performance Mountain Snowmobile Target Audience: Enthusiast riders, backcountry explorers, and those seeking high-performance snowmobiling. Competitive Analysis Competitors 2008: Ski-Doo Summit, Arctic Cat M-Series Key Features Vehicle Rmk Design Philosophy: RMK (Remove Before Launch) platform designed for deep snow agility, climbing, and freeriding. Suspension Travel: Long-travel suspension for superior flotation and control in powder snow. Key Features Manual Manual Benefit 1: Enables DIY maintenance and repairs, saving on dealership service costs. Manual Benefit 2: Provides expert-level knowledge for optimizing performance and longevity. Manual Benefit 3: Facilitates quick diagnosis and resolution of on-trail issues. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Drive System, Suspension, Steering, Brakes, Electrical System, Bodywork, Chassis, Track System, Cooling System, Exhaust System, Lubrication System, Troubleshooting, Maintenance, Repair Procedures, Specifications Page Count Estimated Pages: 500-700 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF File Format File Type: PDF Searchable Text: Likely, if digitally generated or scanned with OCR. Printable: Yes, typically designed for printing key sections or the entire manual. Print Quality Quality: Digital PDF format, quality dependent on original source scan or creation. Binding Type Binding: N/A (PDF Format) Paper Type Paper: N/A (PDF Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair of the Polaris Liberty 700cc engine, including top-end (cylinder, piston, rings), bottom-end (crankshaft, connecting rods, bearings), valve train (if applicable, though this is a 2-stroke), and timing. Fuel System: Carburetor (Mikuni VM38 or similar) adjustment, cleaning, rebuilding, and diagnosis. Fuel pump, fuel lines, and fuel tank maintenance and inspection. Ignition System: CDI unit, ignition coils, spark plug specifications, troubleshooting ignition system failures, timing adjustments. Drive System: Primary clutch (drive clutch) inspection, maintenance, and adjustment. Secondary clutch (driven clutch) inspection, maintenance, roller/slider replacement, and spring/sheave adjustments. Belt inspection and replacement procedures. Chaincase maintenance, lubrication, and gear inspection. Suspension Front: IFS (Independent Front Suspension) components, including A-arms, ball joints, bushings, shock absorbers, and skis. Alignment specifications and adjustments. Suspension Rear: RMK specific long-travel rear suspension system (likely a Pro-Ride or similar variant). Articulation points, shock absorber servicing, spring adjustments, limiter straps, and rail components. Track system inspection and adjustment. Steering System: Handlebar, steering post, tie rods, and spindle components. Inspection for wear and damage, adjustment procedures. Brake System: Hydraulic brake system, including caliper, master cylinder, brake lines, and brake rotor. Pad replacement, fluid bleeding procedures, and troubleshooting. Electrical System: Wiring diagrams, lighting system, gauge cluster, starter motor, battery charging system (alternator/stator), kill switch, and safety features. Bodywork Chassis: Hood, side panels, seat, and chassis components. Inspection for damage, repair techniques, and fastener torque specifications. Procedures Included Routine Maintenance: Oil change intervals (for drive system), spark plug replacement, air filter cleaning/replacement, drive belt inspection and replacement, track tension adjustment, lubrication points, and general inspection points. Engine Overhaul: Complete engine rebuild procedures, including bore sizing, piston ring installation, crankshaft balancing, and gasket replacement. Clutch Calibration: Detailed instructions on clutch tuning for optimal performance based on altitude, rider weight, and track modifications. Roller weights, spring options, helix angles. Troubleshooting Diagnostics: Systematic troubleshooting guides for common and uncommon issues, including no-start conditions, poor running, overheating, electrical faults, and drive system problems. Suspension Setup: Guidance on adjusting suspension for various riding conditions (deep snow, trail riding), including shock damping and spring pre-load. Technical Depth Depth: Comprehensive, covering from basic rider maintenance to complete engine and chassis rebuilds. Includes detailed diagnostic procedures, wiring diagrams, and torque specifications. Diagnostic Tools: May mention specialized tools required for certain diagnostic procedures or adjustments. ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Polaris Engine Family: Liberty Engine Type: 2-Stroke, Liquid-Cooled Number Of Cylinders: 2 Displacement: 698cc Bore X Stroke: 80mm...
The 2008 Polaris Dragon RMK 155 is a high-performance snowmobile engineered for challenging mountain terrain and deep snow conditions. Built on the RMK platform, this model emphasizes agility, climbing capability, and freeriding, making it a favored choice for enthusiast riders and backcountry explorers. Its robust construction and reliable 700cc Liberty liquid-cooled, 2-stroke engine deliver consistent power, complemented by a long-travel suspension designed for superior flotation and control in powder. The Dragon RMK 155 represents Polaris's commitment to innovation and performance in the snowmobile industry, offering a dynamic riding experience.
This comprehensive service repair manual provides detailed information for the maintenance, diagnosis, and repair of your 2008 Polaris Dragon RMK 155 snowmobile. It covers all essential systems, including the engine, fuel, ignition, drive, suspension, steering, brakes, and electrical systems. Within its extensive pages, you will find step-by-step procedures for routine maintenance, engine overhauls, clutch calibration, and troubleshooting common issues. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure optimal performance, reliability, and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Dragon RMK 155
Year:
2008
Vehicle Type:
Snowmobile
Engine Variant:
700 Dragon
👋 Introduction
Market Position
Category:
Performance Mountain Snowmobile
Target Audience:
Enthusiast riders, backcountry explorers, and those seeking high-performance snowmobiling.
Competitive Analysis
Competitors 2008:
Ski-Doo Summit, Arctic Cat M-Series
Key Features Vehicle
Rmk Design Philosophy:
RMK (Remove Before Launch) platform designed for deep snow agility, climbing, and freeriding.
Suspension Travel:
Long-travel suspension for superior flotation and control in powder snow.
Key Features Manual
Manual Benefit 1:
Enables DIY maintenance and repairs, saving on dealership service costs.
Manual Benefit 2:
Provides expert-level knowledge for optimizing performance and longevity.
Manual Benefit 3:
Facilitates quick diagnosis and resolution of on-trail issues.
Likely, if digitally generated or scanned with OCR.
Printable:
Yes, typically designed for printing key sections or the entire manual.
Print Quality
Quality:
Digital PDF format, quality dependent on original source scan or creation.
Binding Type
Binding:
N/A (PDF Format)
Paper Type
Paper:
N/A (PDF Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair of the Polaris Liberty 700cc engine, including top-end (cylinder, piston, rings), bottom-end (crankshaft, connecting rods, bearings), valve train (if applicable, though this is a 2-stroke), and timing.
Fuel System:
Carburetor (Mikuni VM38 or similar) adjustment, cleaning, rebuilding, and diagnosis. Fuel pump, fuel lines, and fuel tank maintenance and inspection.
Ignition System:
CDI unit, ignition coils, spark plug specifications, troubleshooting ignition system failures, timing adjustments.
Drive System:
Primary clutch (drive clutch) inspection, maintenance, and adjustment. Secondary clutch (driven clutch) inspection, maintenance, roller/slider replacement, and spring/sheave adjustments. Belt inspection and replacement procedures. Chaincase maintenance, lubrication, and gear inspection.
Suspension Front:
IFS (Independent Front Suspension) components, including A-arms, ball joints, bushings, shock absorbers, and skis. Alignment specifications and adjustments.
Suspension Rear:
RMK specific long-travel rear suspension system (likely a Pro-Ride or similar variant). Articulation points, shock absorber servicing, spring adjustments, limiter straps, and rail components. Track system inspection and adjustment.
Steering System:
Handlebar, steering post, tie rods, and spindle components. Inspection for wear and damage, adjustment procedures.
Brake System:
Hydraulic brake system, including caliper, master cylinder, brake lines, and brake rotor. Pad replacement, fluid bleeding procedures, and troubleshooting.
Electrical System:
Wiring diagrams, lighting system, gauge cluster, starter motor, battery charging system (alternator/stator), kill switch, and safety features.
Bodywork Chassis:
Hood, side panels, seat, and chassis components. Inspection for damage, repair techniques, and fastener torque specifications.
Procedures Included
Routine Maintenance:
Oil change intervals (for drive system), spark plug replacement, air filter cleaning/replacement, drive belt inspection and replacement, track tension adjustment, lubrication points, and general inspection points.
Engine Overhaul:
Complete engine rebuild procedures, including bore sizing, piston ring installation, crankshaft balancing, and gasket replacement.
Clutch Calibration:
Detailed instructions on clutch tuning for optimal performance based on altitude, rider weight, and track modifications. Roller weights, spring options, helix angles.
Troubleshooting Diagnostics:
Systematic troubleshooting guides for common and uncommon issues, including no-start conditions, poor running, overheating, electrical faults, and drive system problems.
Suspension Setup:
Guidance on adjusting suspension for various riding conditions (deep snow, trail riding), including shock damping and spring pre-load.
Technical Depth
Depth:
Comprehensive, covering from basic rider maintenance to complete engine and chassis rebuilds. Includes detailed diagnostic procedures, wiring diagrams, and torque specifications.
Diagnostic Tools:
May mention specialized tools required for certain diagnostic procedures or adjustments.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Polaris
Engine Family:
Liberty
Engine Type:
2-Stroke, Liquid-Cooled
Number Of Cylinders:
2
Displacement:
698cc
Bore X Stroke:
80mm x 68mm
Power Output Hp:
~135-140 hp (estimated, often quoted without final drive losses)
Cooling System:
Liquid-Cooled with Fan Assist
Performance
Carburetor Size:
Dual Mikuni VM38 (typical for this era/model)
Exhaust System:
Performance-tuned exhaust, likely with twin silencers
Fuel System
Fuel Type:
Unleaded Gasoline (minimum 91 octane recommended)
Oil Mixture:
Premix or Autolube system (check specific model variant for detail, typically autolube for this model)
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Secondary Clutch
Optional
Options:
N/A for this model; CVT is standard.
Features
Gear Reduction:
Integral to CVT system for variable gear ratios.
Chaincase Lubricant:
Polaris Synthetic Gearcase Lube (or equivalent)
📐 Dimensions
Exterior
Track Length:
155 inches
Track Width:
15 inches
Track Lug Height:
2.375 inches (or similar deep snow profile)
Weights
Dry Weight:
~440-460 lbs (estimate)
Ground Clearance:
Varies by suspension setting, typically 10+ inches
🛡️ Safety Features
Ratings
Crash Test Data:
N/A for snowmobiles in the automotive sense. Focus on rider safety features.
Active Features
Braking System:
Hydraulic disc brake with braided stainless steel lines for consistent performance.
Throttle Safety:
Thumb throttle with safety interlock mechanism.
Passive Features
Kill Switch:
Tethered kill switch (engine shuts off if rider is ejected).
Headlight Taillight:
High-intensity headlights and bright LED taillight for visibility.
50/50 mix of ethylene glycol antifreeze and distilled water. Check for specific Polaris coolant compatibility.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (verify specific requirement in manual).
Known Issues
Clutch Wear:
Premature wear of clutch rollers, buttons, and belt due to heat and stress, especially with aggressive riding.
Suspension Bushings:
Wear in A-arm bushings and shock mounts can lead to alignment issues and a 'loose' feel.
Track Tension:
Improper track tension can lead to accelerated wear on track, hyfax, and driveshaft bearings.
📚 Vehicle History
Brand Heritage
Polaris Snowmobile Legacy:
Polaris has been a pioneer and leader in the snowmobile industry since its inception, known for innovation and performance.
Model Evolution
Rmk Development:
The RMK line evolved from early mountain-specific sleds, focusing on lightweight chassis, powerful engines, and long tracks for superior flotation and maneuverability in deep powder.
2008 Advancements:
Likely refinements to suspension, clutch calibration, and potentially engine tuning for improved responsiveness and reliability compared to previous years.
Production
Manufacturing Location:
Roseau, Minnesota, USA (Typical for Polaris)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2008 Dragon RMK 155 are not readily documented as a singular event, Polaris RMK models consistently received praise for deep snow capability and performance from industry publications like Snow Goer and SnoRider magazine during this era.
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