This comprehensive Polaris Outlaw 500 Factory Service Repair Manual covers models from 2006 and 2007, offering detailed instructions and illustrations to guide you through every aspect of maintenance and repair. This genuine factory manual, not a third-party alternative, provides the same information used by trained technicians and mechanics. Inside, you'll find step-by-step instructions for a wide range of procedures, including: * **General Information:** Understand the fundamentals of your ATV, including safety precautions and specifications. * **Fuel System:** Learn about fuel injection, carburetor settings, and troubleshooting fuel-related issues. * **Cooling System:** Master the intricacies of the cooling system, including radiator maintenance and troubleshooting. * **Engine Top End:** Dive into the specifics of the engine's top end, including cylinder head removal, valve adjustments, and piston replacement. * **Clutch:** Gain comprehensive knowledge of the clutch system, from adjustments to complete rebuilds. * **Engine Lubrication System:** Understand the importance of proper lubrication and learn how to maintain and troubleshoot the system. * **Engine Removal and Installation:** Discover the process of removing and reinstalling the engine for major repairs or upgrades. * **Crankshaft and Transmission:** Learn about the inner workings of the crankshaft and transmission, including procedures for repairs and replacements. * **Wheels and Tires:** Get detailed instructions on wheel and tire maintenance, including balancing, alignment, and replacement. * **Final Drive:** Explore the final drive system, including chain maintenance, gear lubrication, and troubleshooting. * **Brakes:** Dive into the brake system, covering adjustments, repairs, and replacement procedures. * **Suspension:** Learn about the suspension components, including shock adjustments, repairs, and replacements. * **Steering:** Understand the steering system, including tie rod adjustments, steering rack replacement, and troubleshooting. * **Frame:** Explore the frame structure, covering repairs, reinforcements, and rust prevention. * **Electrical System:** Decipher the electrical system, with detailed wiring diagrams, troubleshooting procedures, and component repairs. * **Appendix:** Find helpful reference material, including technical specifications, torque values, and troubleshooting charts. With this manual, you'll not only be able to perform routine maintenance, but also tackle complex repairs, ensuring your Polaris Outlaw 500 runs smoothly for years to come.

The Polaris Outlaw 500, produced from 2006 to 2007, stands as a testament to Polaris' commitment to delivering thrilling off-road experiences. This sport ATV was designed for those seeking aggressive riding and demanding terrain. The Outlaw 500 boasts a powerful 499cc, liquid-cooled, single-cylinder engine, capable of delivering strong performance and ample torque. The engine is paired with a five-speed manual transmission, offering riders precise control over power delivery and allowing for optimal gear selection for different terrain conditions. Its rugged construction includes a durable steel frame and independent front and rear suspension systems, providing a capable platform for tackling challenging trails and jumps. With a front suspension travel of 8.5 inches and a rear travel of 9.4 inches, the Outlaw 500 maintains a smooth ride even on rough terrain. Complementing its powerful performance, the Outlaw 500 features a number of rider-focused amenities. A large, comfortable seat ensures extended riding comfort, while a responsive steering system provides precise handling. The ATV comes equipped with a digital instrument cluster, offering vital information like speedometer, tachometer, fuel gauge, and more. Additionally, a spacious storage compartment allows riders to carry essential gear or supplies, enhancing the practicality of the Outlaw 500 for long rides or adventures. The combination of its powerful engine, robust construction, and thoughtful features made the Outlaw 500 a popular choice among sport ATV enthusiasts, known for its ability to handle demanding riding conditions and provide exhilarating performance.