Basic Information Identification Make: Polaris Model: Magnum 500 & Sportsman 500 Product Type: Service & Repair Manual Vehicle Type: All-Terrain Vehicle (ATV) Codes Model Years Covered: 1999, 2000 Introduction Market Position Target Audience: DIY owners, independent repair shops, ATV enthusiasts. Competitive Analysis Manual Superiority: Factory-level detail, comprehensive coverage, lifetime access, multi-device compatibility, and full printability offer significant value over generic guides or limited online resources. Key Features Feature Set: Hundreds of pages, detailed photos and diagrams, step-by-step instructions, exploded views, complete repair and servicing procedures, troubleshooting guides, no recurring fees or expiry. Manual Details Coverage Areas Geographic Coverage: Global (based on standard Polaris specifications) Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Manual / Workshop Manual Content Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download Accessibility: Instant download to computer, tablet, or smartphone. Manual Coverage Systems Covered Engine Systems: Engine overhaul, top-end rebuild, lubrication, cooling system, fuel system (carburetor, fuel pump), exhaust system, starting system, ignition system, air intake, engine diagnostics. Drivetrain Systems: Transmission, clutch, final drive, driveshafts, differentials, AWD system (if applicable), U-joints, bearings. Chassis Suspension Steering: Front and rear suspension components, shocks, springs, control arms, bushings, steering column, tie rods, ball joints, steering rack/gearbox. Braking Systems: Hydraulic brake system, brake calipers, master cylinders, brake lines, brake pads, brake discs, parking brake mechanism. Electrical Systems: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlights, taillights, brake lights), ignition switch, fuses, relays, wiring diagrams, diagnostic connectors. Body Frame Bodywork: Frame inspection, body panels, fenders, racks, seat, plastics, trim, fasteners, mounting points. Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air), spark plug service, coolant checks and replacement, lubrication points, valve adjustments, battery maintenance, brake fluid flush, tire pressure checks. Troubleshooting Procedures: Diagnostic trees, symptom-based troubleshooting, component testing, electrical troubleshooting using wiring diagrams, fuel delivery issues, ignition timing problems, starting issues, running rough conditions. Repair Procedures: Engine rebuilds, carburetor overhaul, transmission repair, suspension component replacement, brake caliper rebuilding, electrical component replacement, steering system repairs, exhaust system replacement. Torque Specifications: Includes critical torque values for all fasteners, engine components, suspension, and drivetrain. Wiring Diagrams: Complete, detailed electrical system wiring diagrams with component identification and wire color coding. Technical Depth Depth Of Coverage: Comprehensive (from basic maintenance to complete engine and transmission overhauls) Diagnostic Capabilities: Advanced diagnostics with detailed troubleshooting steps, wiring diagrams, and component testing procedures. Diagnostic Tools: References and procedures for using specific diagnostic tools and equipment. Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically inherent in well-formatted PDFs) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: N/A (Digital) Engine Specifications Primary Engine Engine Type: 4-Stroke, Liquid-Cooled, SOHC, 4-Valve Engine Displacement: 499cc Bore X Stroke: 92 mm x 73.6 mm (typical for this era Polaris 500) Compression Ratio: 9.7:1 (typical) Performance Horsepower: Approximately 30-34 HP (varies slightly by model/year) Torque: Data not specified in product info, but manual would detail. Fuel System Fuel Delivery: Carburetor (e.g., Mikuni BSR42) and electric fuel pump Fuel Type: Unleaded Gasoline Carburetor Model: Likely Mikuni BSR42 (specified in manual). Cooling System Cooling Method: Liquid-Cooled Lubrication Oil Type: SAE 20W-50 Motorcycle Oil (API SG or higher, JASO MA certified - refer to manual for exact spec) Oil Capacity: Approx. 2.0-2.5 Liters (refer to manual for exact capacity and filter type) Engine Type Engine Configuration: Single Cylinder Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive System: Shaft Drive (2WD or AWD) Final Drive Type: Shaft Drive Features Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Clutch System: Centrifugal Clutch (Primary and Secondary) Belt Replacement Interval: Variable, based on wear and usage (manual will detail inspection and replacement guidelines). Dimensions Exterior Length: Approx. 83-85 inches (varies slightly between Magnum and Sportsman) Width: Approx. 46-48 inches Height: Approx. 48-50 inches Weights Dry Weight: Approx. 550-600 lbs (varies by model and features) Towing Capacity: 1500 lbs (typical for this model) Cargo Capacity: Front/Rear Rack Capacity: Approx. 100 lbs front / 200 lbs rear (check manual for exact figures). Safety Features Ratings Safety Certifications: ATV Safety Institute (ASI) recommendations covered. Active Features Braking System Type: Hydraulic Disc Brakes (Front and Rear) Passive Features Throttle Limiter: Not typically present as a standard feature, but manual would cover engine performance parameters. Technology Features Infotainment Dashboard Indicators: Speedometer, odometer, fuel gauge, neutral indicator, gear indicator, AWD indicator, high beam indicator, oil pressure warning light, engine temp warning light. Driver Assistance AWD System Type: On-Demand All-Wheel Drive (AWD) with 2WD/AWD selector (specific implementation detailed in manual). Connectivity Diagnostic Ports: Service diagnostic port for specialized Polaris diagnostic tools (detailed in manual). Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months, whichever comes first (refer to manual for precise...