🏷️ Basic Information Identification Make: Polaris Model: Ranger Model Variant: 500 Model Variants Covered: 2x4, 4x4, 6x6 Engine Variants Covered: 500 EFI, 2x4 Carbureted Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Manual Product Name: Polaris Ranger 500 2x4 4x4 6x6 500 EFI & 2x4 Carbureted Complete Workshop Service Repair Manual 1999-2012 PDF Download 👋 Introduction Market Position Target Audience: Polaris Ranger 500 owners and independent repair shops seeking to perform maintenance and repairs Value Proposition: Empowerment to perform DIY repairs, saving significant costs compared to dealership service Competitive Analysis Competitors: Dealership service manuals, other aftermarket repair manuals (less comprehensive or specific) Key Features Ease Of Use: Easy-to-follow step-by-step instructions and visual aids Longevity Of Access: Yours to keep forever once downloaded Customization: Printable for physical reference Guarantee Customer Satisfaction: Guaranteed 📋 Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Specific Areas Mentioned: Every Service & Repair Procedure Page Count Page Count: Not Specified (Comprehensive A-Z Coverage Implied) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Fuel system (EFI and Carbureted), Ignition system, Cooling system, Lubrication system, Starting system, Exhaust system Drivetrain Systems: Transmission (gearbox, differential), Drive shafts, Axles, Final drive, AWD/4WD engagement systems Chassis Suspension Steering: Suspension components (shocks, springs, control arms), Steering system, Frame and chassis components Braking Systems: Brake system diagnosis, repair, and component replacement (discs, calipers, lines) Electrical Systems: Wiring diagrams, Battery, Charging system, Lighting, Ignition switches, Controls, Sensors, EFI Control Module (ECU) Body And Trim: Body panels, Seats, Controls, Exterior trim, Interior trim Procedures Included Maintenance Procedures: Scheduled maintenance, Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement, Brake pad inspection Diagnostic Procedures: Troubleshooting common problems, Diagnostic codes (if applicable for EFI models), Fault finding for electrical and mechanical systems Repair Procedures: Engine component repair and overhaul, Transmission repair, Suspension component replacement, Steering system repair, Brake system overhaul, Electrical component diagnosis and replacement Assembly Disassembly: Step-by-step instructions for component removal, installation, and reassembly Technical Depth Depth Of Information: Complete A-Z coverage, detailed step-by-step instructions with pictures, suitable for DIY repairs and professional service Diagnostic Capabilities: Advanced diagnostic procedures, troubleshooting guides, and component testing methods 📊 Manual Specifications File Format File Type: PDF Software Requirements: Adobe Reader (free download) Print Quality Printability: Printable (single page, chapter, or entire document) Image Quality: High quality, detailed pictures Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Email Delivery upon Payment Confirmation Access Device Compatibility: All PC & MAC Computers, Tablets, Smartphones ⚙️ Engine Specifications Primary Engine Engine Type Efi: Liquid-cooled, 4-stroke, SOHC, V-Twin (Electronic Fuel Injection) Engine Type Carbureted: Liquid-cooled, 4-stroke, SOHC, V-Twin (Carbureted) Displacement: Approximately 499cc (specific variations may exist) Performance Horsepower: Typically in the range of 25-30 HP (exact figures vary by model year and configuration) Torque: Detailed torque specifications for various engine components will be found within the manual. Fuel System Efi System: Polaris P.E.A.C.H. (Polaris Electronic Advanced Combustion Handling) EFI system or similar Carburetor Type: Single or dual Mikuni carburetors (specific model dependent) Ignition System Ignition Type: Electronic Ignition (CDI) Cooling System Cooling Method: Liquid Cooling 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: 2WD, AWD (on demand), 4WD (on demand), 6WD (on select 6x6 models) Optional Gearbox Features: High and Low range, Neutral, Reverse Features Clutch Type: Primary and Secondary clutch system (CVT) Fluid Type: Specific CVT Fluid (e.g., Polaris AGL Premium Gearcase Lubricant or equivalent, check manual for exact specifications) 📐 Dimensions Exterior Length: Varies by configuration, typically around 103-117 inches (261-297 cm) Width: Varies by configuration, typically around 50-60 inches (127-152 cm) Height: Varies by configuration, typically around 72-75 inches (183-190 cm) Weights Dry Weight: Approximately 950-1150 lbs (431-522 kg) Payload Capacity: Typically around 1000 lbs (454 kg) Towing Capacity: Typically around 1500 lbs (680 kg) 🛡️ Safety Features Ratings Safety Certification: Likely compliant with relevant ATV/UTV safety standards of the time. Manual will detail safety precautions. Active Features Braking System: Hydraulic Disc Brakes (front and rear) Parking Brake: Mechanical parking brake Passive Features Seatbelts: Standard on most models of this era for UTVs Rollover Protection: ROPS (Roll-Over Protection Structure) frame 💡 Technology Features Infotainment Infotainment System: Basic systems for this era; typically includes analog gauges and possibly a basic hour meter. No advanced infotainment typically. Driver Assistance Driver Assistance Features: Limited driver assistance features. Focus is on basic utility and functionality. Connectivity Connectivity Options: No typical connectivity options like Bluetooth or USB ports on models of this vintage. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 6 months (check manual for precise intervals and oil type) Air Filter Maintenance: Inspect every 50...