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Polaris Ranger 700 XP HD 2009 Factory Service Repair Manual

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Basic Information Identification Make: Polaris Model: Ranger 700 XP HD Year: 2009 Codes Vin Prefix: N/A (VIN structure varies for UTVs) Introduction Market Position Segment: Utility Task Vehicle (UTV) / Side-by-Side Purpose: Designed for work, hunting, recreation, and off-road trail riding. Competitive Analysis Competitors: John Deere Gator, Kawasaki Mule, Yamaha Rhino, Arctic Cat Prowler. Key Features Durability: Known for rugged construction and HD (Heavy Duty) designation indicating enhanced durability and payload capacity. Performance: Equipped with a powerful engine for its class, suitable for towing and hauling. Versatility: Adaptable for various tasks including farming, ranching, trail riding, and hunting. Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Secondary Coverage: Maintenance, Diagnostics, Repair, Overhaul, Troubleshooting Page Count Estimated Pages: Hundreds (Exact count not specified, but described as 'complete' and 'hundreds of pages') Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Engine assembly, disassembly, diagnosis, troubleshooting, cooling system, lubrication system, fuel system, ignition system, emissions control, performance tuning. Transmission: Automatic transmission (PVT - Polaris Variable Transmission), clutch system, drive belt inspection and replacement, gearbox, differential. Includes clutch service and adjustments. Drivetrain: Front and rear drive systems, axles, CV joints, propshafts, differentials, AWD system (if applicable). Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, parking brake, rotor inspection and replacement. Suspension: Front and rear suspension components, shocks, springs, control arms, bushings, alignment specifications. Steering: Steering wheel, steering column, tie rods, steering rack, power steering system (if equipped). Electrical: Battery, charging system (alternator/stator), starting system, lighting system (headlights, taillights, interior), ignition system, wiring diagrams, fuses, relays, sensors, ECU. Chassis And Body: Frame, body panels, seat assembly, cargo bed, roll cage, doors, hood, fenders, plastics, graphics. Cooling System: Radiator, fan, thermostat, coolant hoses, water pump, coolant specifications and capacity. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system (if applicable). Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, lubrication points, belt inspections. Troubleshooting: Diagnostic procedures for common and uncommon problems, fault code diagnosis, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, suspension repairs, electrical diagnostics, and bodywork. Diagnostics: Detailed diagnostic procedures, including checks for ignition timing, fuel pressure, compression testing, electrical circuit testing, and sensor output analysis. Disassembly And Assembly: Comprehensive instructions for the removal and installation of all vehicle components and sub-assemblies. Wiring Diagrams: Detailed electrical schematics for all vehicle systems, aiding in troubleshooting and repair of electrical issues. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostics Level: Advanced diagnostics with specific test procedures and specifications. Component Rebuild: Detailed instructions for rebuilding major components like the engine, transmission, and differentials. Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF for ease of access to specific information. Print Quality Printability: Printable in its entirety or selected sections. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke, SOHC Displacement: 683cc (approximate) Bore X Stroke: Not explicitly stated in product info, but typical for this engine family. Cooling System: Liquid-cooled Fuel Delivery: Fuel Injection (EFI) Performance Horsepower: Approximately 40 HP (Varies based on exact tuning and model year specifics) Torque: Not explicitly stated in product info. Fuel System Fuel Type: Unleaded Gasoline Fuel Capacity: Approx. 9 gallons (34.1 L) Transmission Standard Type: Polaris Variable Transmission (PVT) with Engine Braking Drive Modes: High, Low, Neutral, Reverse, Park Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector. Features Clutch Type: Self-adjusting, wet, multi-disc Transmission Fluid: Refer to manual for specific Polaris AGL (Arctic Gear Lubricant) or equivalent. Dimensions Exterior Length: Approx. 116.5 inches (296 cm) Width: Approx. 60 inches (152.4 cm) Height: Approx. 75.5 inches (191.8 cm) Wheelbase: Approx. 77 inches (195.6 cm) Ground Clearance: Approx. 11 inches (27.9 cm) Cargo Cargo Bed Capacity: Approx. 1000 lbs (453.6 kg) Weights Dry Weight: Approx. 1150 lbs (521.6 kg) Towing Capacity: Approx. 1500 lbs (680.4 kg) Payload Capacity: Approx. 1050 lbs (476.3 kg) Safety Features Ratings Rollover Protection: Integrated ROPS (Roll Over Protection Structure) - Meets OSHA standards for UTVs. Active Features Braking System: Hydraulic disc brakes, front and rear. Parking Brake: Parking brake engaged with transmission selector. Passive Features Seatbelts: Standard 3-point seatbelts for driver and passenger. Lighting: Halogen headlights, LED taillights. Technology Features Infotainment Audio System: Basic factory system, often with AM/FM radio and auxiliary input. Aftermarket options common. Instrumentation: Digital/analog gauge cluster including speedometer, tachometer, odometer, trip meter, fuel gauge, engine hour meter, and warning lights. Driver Assistance Powertrain Management: Electronic Fuel Injection (EFI) for optimized power delivery and fuel efficiency. Selectable AWD: On-Demand All-Wheel Drive system provides enhanced traction when needed. Connectivity Accessory Ports: 12V power outlets for charging...
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Polaris Ranger 700 XP HD 2009 Factory Service Repair Manual
Basic Information
Identification
Make: Polaris
Model: Ranger 700 XP HD
Year: 2009
Codes
Vin Prefix: N/A (VIN structure varies for UTVs)
Introduction
Market Position
Segment: Utility Task Vehicle (UTV) / Side-by-Side
Purpose: Designed for work, hunting, recreation, and off-road trail riding.
Competitive Analysis
Competitors: John Deere Gator, Kawasaki Mule, Yamaha Rhino, Arctic Cat Prowler.
Key Features
Durability: Known for rugged construction and HD (Heavy Duty) designation indicating enhanced durability and payload capacity.
Performance: Equipped with a powerful engine for its class, suitable for towing and hauling.
Versatility: Adaptable for various tasks including farming, ranching, trail riding, and hunting.
Manual Details
Coverage Areas
Primary Coverage: Complete Factory Service Repair
Secondary Coverage: Maintenance, Diagnostics, Repair, Overhaul, Troubleshooting
Page Count
Estimated Pages: Hundreds (Exact count not specified, but described as 'complete' and 'hundreds of pages')
Manual Type
Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Engine assembly, disassembly, diagnosis, troubleshooting, cooling system, lubrication system, fuel system, ignition system, emissions control, performance tuning.
Transmission: Automatic transmission (PVT - Polaris Variable Transmission), clutch system, drive belt inspection and replacement, gearbox, differential. Includes clutch service and adjustments.
Drivetrain: Front and rear drive systems, axles, CV joints, propshafts, differentials, AWD system (if applicable).
Brakes: Hydraulic brake system, brake calipers, master cylinder, brake lines, parking brake, rotor inspection and replacement.
Suspension: Front and rear suspension components, shocks, springs, control arms, bushings, alignment specifications.
Steering: Steering wheel, steering column, tie rods, steering rack, power steering system (if equipped).
Electrical: Battery, charging system (alternator/stator), starting system, lighting system (headlights, taillights, interior), ignition system, wiring diagrams, fuses, relays, sensors, ECU.
Chassis And Body: Frame, body panels, seat assembly, cargo bed, roll cage, doors, hood, fenders, plastics, graphics.
Cooling System: Radiator, fan, thermostat, coolant hoses, water pump, coolant specifications and capacity.
Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system (if applicable).
Procedures Included
Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, lubrication points, belt inspections.
Troubleshooting: Diagnostic procedures for common and uncommon problems, fault code diagnosis, symptom-based troubleshooting guides.
Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, suspension repairs, electrical diagnostics, and bodywork.
Diagnostics: Detailed diagnostic procedures, including checks for ignition timing, fuel pressure, compression testing, electrical circuit testing, and sensor output analysis.
Disassembly And Assembly: Comprehensive instructions for the removal and installation of all vehicle components and sub-assemblies.
Wiring Diagrams: Detailed electrical schematics for all vehicle systems, aiding in troubleshooting and repair of electrical issues.
Technical Depth
Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostics Level: Advanced diagnostics with specific test procedures and specifications.
Component Rebuild: Detailed instructions for rebuilding major components like the engine, transmission, and differentials.
Manual Specifications
File Format
Format: PDF
Searchability: Likely searchable text within the PDF for ease of access to specific information.
Print Quality
Printability: Printable in its entirety or selected sections.
Binding Type
Binding: N/A (Digital PDF download)
Paper Type
Paper Type: N/A (Digital PDF download)
Engine Specifications
Primary Engine
Engine Type: V-twin, 4-stroke, SOHC
Displacement: 683cc (approximate)
Bore X Stroke: Not explicitly stated in product info, but typical for this engine family.
Cooling System: Liquid-cooled
Fuel Delivery: Fuel Injection (EFI)
Performance
Horsepower: Approximately 40 HP (Varies based on exact tuning and model year specifics)
Torque: Not explicitly stated in product info.
Fuel System
Fuel Type: Unleaded Gasoline
Fuel Capacity: Approx. 9 gallons (34.1 L)
Transmission
Standard
Type: Polaris Variable Transmission (PVT) with Engine Braking
Drive Modes: High, Low, Neutral, Reverse, Park
Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector.
Features
Clutch Type: Self-adjusting, wet, multi-disc
Transmission Fluid: Refer to manual for specific Polaris AGL (Arctic Gear Lubricant) or equivalent.
Dimensions
Exterior
Length: Approx. 116.5 inches (296 cm)
Width: Approx. 60 inches (152.4 cm)
Height: Approx. 75.5 inches (191.8 cm)
Wheelbase: Approx. 77 inches (195.6 cm)
Ground Clearance: Approx. 11 inches (27.9 cm)
Cargo
Cargo Bed Capacity: Approx. 1000 lbs (453.6 kg)
Weights
Dry Weight: Approx. 1150 lbs (521.6 kg)
Towing Capacity: Approx. 1500 lbs (680.4 kg)
Payload Capacity: Approx. 1050 lbs (476.3 kg)
Safety Features
Ratings
Rollover Protection: Integrated ROPS (Roll Over Protection Structure) - Meets OSHA standards for UTVs.
Active Features
Braking System: Hydraulic disc brakes, front and rear.
Parking Brake: Parking brake engaged with transmission selector.
Passive Features
Seatbelts: Standard 3-point seatbelts for driver and passenger.
Lighting: Halogen headlights, LED taillights.
Technology Features
Infotainment
Audio System: Basic factory system, often with AM/FM radio and auxiliary input. Aftermarket options common.
Instrumentation: Digital/analog gauge cluster including speedometer, tachometer, odometer, trip meter, fuel gauge, engine hour meter, and warning lights.
Driver Assistance
Powertrain Management: Electronic Fuel Injection (EFI) for optimized power delivery and fuel efficiency.
Selectable AWD: On-Demand All-Wheel Drive system provides enhanced traction when needed.
Connectivity
Accessory Ports: 12V power outlets for charging devices or powering accessories.
Maintenance
Service Intervals
Engine Oil Change: Every 100 hours or 12 months, whichever comes first.
Drive Belt Inspection: Inspect every 50 hours or 6 months; replace as needed based on condition.
Air Filter Cleaning: Clean every 50 hours; replace annually or as needed.
Spark Plug Replacement: Replace every 100 hours or 12 months.
Fluid Specifications
Engine Oil: SAE 10W-50 Synthetic (Refer to manual for exact Polaris specification or equivalent API CI-4 or higher).
Transmission Fluid: Polaris AGL (Arctic Gear Lubricant) or equivalent.
Coolant: Ethylene Glycol based antifreeze (50/50 mix with distilled water), typically green or orange for Polaris.
Brake Fluid: DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Drive Belt Wear: Early generation PVT belts could experience accelerated wear under heavy use or in extreme conditions; proper belt alignment and tension are crucial.
Cooling System Efficiency: Overheating can occur with debris blockage in the radiator or cooling fins, or with low coolant levels. Regular cleaning and maintenance are essential.
Cv Joint Boots: Exposure to mud, water, and debris can lead to premature wear or tearing of CV joint boots, requiring regular inspection and replacement.
Vehicle History
Brand Heritage
Polaris History: Polaris Industries Inc. is an American manufacturer of snowmobiles, ATVs, UTVs, motorcycles, and electric vehicles, founded in 1954.
Model Evolution
Ranger Lineage: The Ranger line, introduced in 1999, is Polaris's flagship utility UTV series, evolving to include more powerful engines, enhanced suspension, and increased payload/towing capabilities.
Ranger 700 Xp: The 700 XP model represented a significant step up in performance and utility for the Ranger lineup, featuring a larger displacement engine and HD components.
Production
Model Years Produced: The 700 XP engine variant was offered in several model years leading up to the introduction of larger displacement engines.
Awards & Recognition
Recognitions
Industry Acclaim: Polaris Ranger models consistently receive positive reviews for utility, power, and off-road capability in industry publications and by owners.
Durability Ratings: The 'XP' and 'HD' designations typically indicate enhanced durability and construction, often a key selling point and a basis for positive owner feedback.
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