🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 335
Year:
2000
Model Codes:
A00CH33AA, A00CH33AB
👋 Introduction
Market Position
Target Audience:
Polaris Sportsman 335 owners, DIY mechanics, service technicians
Value Proposition:
Essential tool for accurate parts identification, simplifying maintenance and repair for cost savings and extended vehicle life.
Key Features
Diagrams:
Comprehensive exploded views illustrating component relationships and assembly
Part Numbers:
Detailed listing of OEM part numbers for precise ordering
Accessibility:
Digital format allows for selective printing of relevant sections
📋 Manual Details
Coverage
Manual Type:
Parts Manual
Language:
English
Page Count:
57
Format
File Format:
PDF
Printability:
Printable individual pages
📖 Manual Coverage
Systems Covered
Engine Components:
Engine mounting, cooling system, exhaust system, fuel tank, oil tank, air box, piston and crankshaft, crankcase and cylinder, recoil starter, carburetor, oil pump, magneto, starting motor
Drivetrain Components:
Front drive, front tightener, CV joint – BTB, drive clutch, driven clutch, clutch cover, rear wheel drive, gearcase/brake and chain cover mounting, gearcase
Chassis And Body:
Front cab, rear cab and seat, rear rack mounting, decals, front rack and bumper mounting, steering post, handlebar and headlight pod, A-arm/strut mounting, center tightener, swing arm/shock mounting
Wheels And Brakes:
Front wheel, front brake, rear brake
Controls:
Throttle assembly/cable, master cylinder/brake line
Electrical:
Electrical/taillight
Procedures Included
Part Identification:
Exploded diagrams and detailed part number lists for all components
Part Ordering:
Facilitates accurate part ordering for maintenance and repair
Technical Depth
Level Of Detail:
Detailed part identification and assembly breakdowns
📊 Manual Specifications
File Characteristics
File Size:
Not specified, but typical for a 57-page PDF of this nature
Searchability:
Likely text-searchable if created from a digital source
Physical Attributes
Binding Type:
Not applicable (PDF format)
Paper Type:
Not applicable (PDF format)
Print Quality:
Depends on user's printer capabilities; optimized for clear diagram reproduction
⚙️ Engine Specifications
Primary Engine
Type:
Not specified in product info, but typically a liquid-cooled, 4-stroke engine for this model.
Displacement:
335cc (as indicated by model name)
Fuel System
Carburetor:
Covered in manual, implies a carbureted engine
Cooling System
Type:
Liquid-cooled (as indicated by 'COOLING SYSTEM' in contents)
Maintenance Components
Spark Plugs:
Not explicitly listed as covered, but a common maintenance item for engines.
Air Filter:
AIR BOX section indicates coverage of air intake system.
🔧 Transmission
Type
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) is standard for Sportsman models of this era.
Components
Drive Clutch:
Covered in manual
Driven Clutch:
Covered in manual
Gearcase:
Covered in manual, including gearcase/brake and chain cover mounting.
📐 Dimensions
Exterior
Rack Mounting:
FRONT RACK and BUMPER MOUNTING, REAR RACK MOUNTING covered
Cab Components:
FRONT CAB, REAR CAB and SEAT covered
Wheels
Front Wheel:
FRONT WHEEL section covered
Rear Wheel:
REAR WHEEL DRIVE section covered
🛡️ Safety Features
Braking System
Front Brake:
FRONT BRAKE section covered
Rear Brake:
REAR BRAKE section covered
Master Cylinder:
CONTROLS - MASTER CYLINDER/BRAKE LINE section covered
Steering
Steering Post:
STEERING POST section covered
Lighting
Headlight Pod:
HANDLEBAR and HEADLIGHT POD section covered
Taillight:
ELECTRICAL/TAILLIGHT section covered
💡 Technology Features
Infotainment
Features:
Not applicable for this model; ATVs of this era typically lack advanced infotainment systems. Focus is on core functionality.
Driver Assistance
Features:
Not applicable; focus is on mechanical systems. Features like AWD (if equipped) are mechanical.
Controls
Throttle System:
CONTROLS -- THROTTLE ASM./CABLE section is included, indicating the importance of this mechanical system.
🔧 Maintenance
Service Intervals
General Recommendation:
Frequent scheduled maintenance is crucial. While specific intervals are not in this parts manual, general ATV maintenance includes checking fluids, belts, and filters regularly.
Fluid Specifications
Engine Oil:
Not specified in this parts manual; typically requires specific ATV engine oil (e.g., SAE 10W-30 or 20W-50 depending on climate).
Coolant:
Not specified in this parts manual; typically requires a 50/50 mix of automotive antifreeze and distilled water.
Gearcase Oil:
Not specified in this parts manual; requires specific gearcase oil suitable for wet clutches and hypoid gears.
Known Issues
Common Wear Items:
Drive belts, CV joint boots, brake pads, and suspension components are common wear items on ATVs of this vintage.
Common Repair Areas
Carburetor:
Carburetors may require cleaning or adjustment over time due to fuel quality or debris.
Clutches:
Drive and driven clutches can accumulate belt dust and require occasional cleaning or inspection for wear.
Suspension:
A-arms, struts, and shocks are critical for ride quality and handling; inspection for play and damage is advised.
📚 Vehicle History
Model Evolution
Model Series:
The Polaris Sportsman line is known for its utility and trail-riding capabilities, established as a reliable ATV platform.
Powertrain Development:
The 335cc engine designation suggests a mid-range displacement within Polaris's ATV offerings for the era, focusing on a balance of power and efficiency.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Polaris Sportsman models are generally well-regarded for their utility, comfort, and capability in various terrains.
Polaris Sportsman 335 owners, DIY mechanics, service technicians
Value Proposition:
Essential tool for accurate parts identification, simplifying maintenance and repair for cost savings and extended vehicle life.
Key Features
Diagrams:
Comprehensive exploded views illustrating component relationships and assembly
Part Numbers:
Detailed listing of OEM part numbers for precise ordering
Accessibility:
Digital format allows for selective printing of relevant sections
📋 Manual Details
Coverage
Manual Type:
Parts Manual
Language:
English
Page Count:
57
Format
File Format:
PDF
Printability:
Printable individual pages
📖 Manual Coverage
Systems Covered
Engine Components:
Engine mounting, cooling system, exhaust system, fuel tank, oil tank, air box, piston and crankshaft, crankcase and cylinder, recoil starter, carburetor, oil pump, magneto, starting motor
Drivetrain Components:
Front drive, front tightener, CV joint – BTB, drive clutch, driven clutch, clutch cover, rear wheel drive, gearcase/brake and chain cover mounting, gearcase
Chassis And Body:
Front cab, rear cab and seat, rear rack mounting, decals, front rack and bumper mounting, steering post, handlebar and headlight pod, A-arm/strut mounting, center tightener, swing arm/shock mounting
Wheels And Brakes:
Front wheel, front brake, rear brake
Controls:
Throttle assembly/cable, master cylinder/brake line
Electrical:
Electrical/taillight
Procedures Included
Part Identification:
Exploded diagrams and detailed part number lists for all components
Part Ordering:
Facilitates accurate part ordering for maintenance and repair
Technical Depth
Level Of Detail:
Detailed part identification and assembly breakdowns
📊 Manual Specifications
File Characteristics
File Size:
Not specified, but typical for a 57-page PDF of this nature
Searchability:
Likely text-searchable if created from a digital source
Physical Attributes
Binding Type:
Not applicable (PDF format)
Paper Type:
Not applicable (PDF format)
Print Quality:
Depends on user's printer capabilities; optimized for clear diagram reproduction
⚙️ Engine Specifications
Primary Engine
Type:
Not specified in product info, but typically a liquid-cooled, 4-stroke engine for this model.
Displacement:
335cc (as indicated by model name)
Fuel System
Carburetor:
Covered in manual, implies a carbureted engine
Cooling System
Type:
Liquid-cooled (as indicated by 'COOLING SYSTEM' in contents)
Maintenance Components
Spark Plugs:
Not explicitly listed as covered, but a common maintenance item for engines.
Air Filter:
AIR BOX section indicates coverage of air intake system.
🔧 Transmission
Type
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) is standard for Sportsman models of this era.
Components
Drive Clutch:
Covered in manual
Driven Clutch:
Covered in manual
Gearcase:
Covered in manual, including gearcase/brake and chain cover mounting.
📐 Dimensions
Exterior
Rack Mounting:
FRONT RACK and BUMPER MOUNTING, REAR RACK MOUNTING covered
Cab Components:
FRONT CAB, REAR CAB and SEAT covered
Wheels
Front Wheel:
FRONT WHEEL section covered
Rear Wheel:
REAR WHEEL DRIVE section covered
🛡️ Safety Features
Braking System
Front Brake:
FRONT BRAKE section covered
Rear Brake:
REAR BRAKE section covered
Master Cylinder:
CONTROLS - MASTER CYLINDER/BRAKE LINE section covered
Steering
Steering Post:
STEERING POST section covered
Lighting
Headlight Pod:
HANDLEBAR and HEADLIGHT POD section covered
Taillight:
ELECTRICAL/TAILLIGHT section covered
💡 Technology Features
Infotainment
Features:
Not applicable for this model; ATVs of this era typically lack advanced infotainment systems. Focus is on core functionality.
Driver Assistance
Features:
Not applicable; focus is on mechanical systems. Features like AWD (if equipped) are mechanical.
Controls
Throttle System:
CONTROLS -- THROTTLE ASM./CABLE section is included, indicating the importance of this mechanical system.
🔧 Maintenance
Service Intervals
General Recommendation:
Frequent scheduled maintenance is crucial. While specific intervals are not in this parts manual, general ATV maintenance includes checking fluids, belts, and filters regularly.
Fluid Specifications
Engine Oil:
Not specified in this parts manual; typically requires specific ATV engine oil (e.g., SAE 10W-30 or 20W-50 depending on climate).
Coolant:
Not specified in this parts manual; typically requires a 50/50 mix of automotive antifreeze and distilled water.
Gearcase Oil:
Not specified in this parts manual; requires specific gearcase oil suitable for wet clutches and hypoid gears.
Known Issues
Common Wear Items:
Drive belts, CV joint boots, brake pads, and suspension components are common wear items on ATVs of this vintage.
Common Repair Areas
Carburetor:
Carburetors may require cleaning or adjustment over time due to fuel quality or debris.
Clutches:
Drive and driven clutches can accumulate belt dust and require occasional cleaning or inspection for wear.
Suspension:
A-arms, struts, and shocks are critical for ride quality and handling; inspection for play and damage is advised.
📚 Vehicle History
Model Evolution
Model Series:
The Polaris Sportsman line is known for its utility and trail-riding capabilities, established as a reliable ATV platform.
Powertrain Development:
The 335cc engine designation suggests a mid-range displacement within Polaris's ATV offerings for the era, focusing on a balance of power and efficiency.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Polaris Sportsman models are generally well-regarded for their utility, comfort, and capability in various terrains.
Choosing a selection results in a full page refresh.