Basic Information Identification Make: Polaris Model: Sportsman 400 & 500 Year: 2005 Product Type: Service Repair Manual & Parts Manual Package Format: PDF Download Introduction Market Position Target Audience: Polaris Sportsman 400/500 owners, independent repair shops, ATV enthusiasts Value Proposition: Provides comprehensive technical guidance for maintenance, repair, and parts identification, enabling cost savings and extended vehicle lifespan. Competitive Analysis Manual Type Advantage: Package includes both service/repair and parts manuals, offering a complete solution for owner and technician needs. Key Features Completeness: Official factory service information ensures accuracy and thoroughness. Accessibility: Digital PDF format allows for instant download and easy access on multiple devices. Manual Details Coverage Areas Models Covered: 2005 Polaris Sportsman 400, 2005 Polaris Sportsman 500 Vehicle Type: ATV (All-Terrain Vehicle) Page Count Service Manual Pages: Estimated 500-700+ pages (typical for comprehensive ATV service manuals) Parts Manual Pages: Estimated 200-300+ pages (typical for comprehensive ATV parts catalogs) Manual Type Primary Manual Type: Service Repair Manual Secondary Manual Type: Parts Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine: Engine removal/installation, internal components, lubrication, cooling system, ignition system, starting system, charging system, fuel system (carburetor/injection), exhaust system, emissions control Transmission Drivetrain: Transmission removal/installation, gears, clutches, drive shafts, differentials (front/rear), AWD system (if applicable), final drive, CV joints Suspension Steering: Front and rear suspension components, shocks, springs, A-arms, bushings, steering system, tie rods, wheel bearings, steering column Brakes: Hydraulic brake system, master cylinder, brake calipers, brake pads, brake discs, brake lines, parking brake Electrical: Wiring diagrams, battery, starter motor, alternator/stator, lighting system (headlights, taillights, brake lights), ignition switch, switches, fuses, relays, instrumentation, sensors Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor (specific models), fuel injection system (specific models) Cooling System: Radiator, fan, coolant hoses, thermostat, water pump Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Bodywork Chassis: Frame, body panels, fenders, racks, seats, storage compartments, plastics Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, spark plug replacement, brake inspection/adjustment, tire pressure checks, battery maintenance Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common problems and solutions, error code interpretation (if applicable) Repair: Step-by-step repair procedures for all major components and systems, disassembly and reassembly instructions, torque specifications, component specifications Diagnostics: Procedures for checking system operation, electrical testing, fuel system testing, compression testing, leak down testing Special Tools: Identification and usage of specialized tools required for specific repair or maintenance tasks Technical Depth Depth: Comprehensive (covers routine maintenance to complete engine and transmission rebuilds) Detail Level: Detailed step-by-step instructions with supporting diagrams, illustrations, and specifications Diagnostic Capability: Advanced diagnostic procedures for electrical and mechanical systems Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Printability: Designed for printing individual pages or sections as needed Illustration Quality: Typically includes clear, high-resolution diagrams and photographic illustrations Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) Engine Specifications Primary Engine 400 Engine Type 400: 4-Stroke, SOHC, 1-Cylinder Displacement 400: 375cc (approximate) Primary Engine 500 Engine Type 500: 4-Stroke, OHV, 1-Cylinder Displacement 500: 499cc Performance Horsepower 500: Approx. 30-35 HP (estimated) Fuel System Fuel Delivery 400: Carburetor (likely Mikuni BSR series) Fuel Delivery 500: Carburetor (likely Mikuni BSR series) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Features Cooling System: Liquid-cooled Ignition: Electronic Ignition Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive System: Shaft Drive (2WD/4WD Selectable) Gear Selection: High, Low, Neutral, Reverse, Park Features AWD System: On-Demand All-Wheel Drive (ADC - Automatic Descant Control on some models) Cvtf Fluid Spec: Polaris AGL High-Performance Gearcase Lubricant or equivalent (specific part numbers may be in manual) Dimensions Exterior 400 500 Length: Approx. 83 in. (210.8 cm) Width: Approx. 46 in. (116.8 cm) Height: Approx. 47 in. (119.4 cm) Weights Dry Weight 400: Approx. 660 lbs (299 kg) Dry Weight 500: Approx. 681 lbs (309 kg) Ground Clearance: Approx. 11.25 in. (28.6 cm) Cargo Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Capacity: 1500 lbs (680.4 kg) Safety Features Ratings Atv Safety Standards: Meets ANSI/SVIA 1-2001 standards for ATVs (as applicable to the era). Active Features Braking System: Hydraulic disc brakes (front and rear) Lighting: Dual Halogen Headlights, Taillight/Brake Light Passive Features Chassis Design: Sturdy steel frame for stability and durability Technology Features Infotainment Instrument Cluster: Digital/Analog combination gauge cluster with speedometer, tachometer, odometer, trip meter, fuel gauge, 4WD indicator, and warning lights. Driver Assistance Descending Control: ADC (Active Descent Control) system on some models for improved downhill control. Connectivity Accessory Power: Accessory power outlet for charging devices or powering accessories. Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or annually, whichever comes first. Check manual for exact specs. Air Filter Inspection: Inspect every 50 hours, clean or replace as needed....