The 2008 Sportsman 500 EFI X2 Touring represents a robust and versatile sport/utility all-terrain vehicle, built for outdoor enthusiasts, recreational riders, and property owners. This model is powered by a 499cc liquid-cooled, SOHC, 4-valve, single-cylinder engine featuring Electronic Fuel Injection (EFI) for reliable starting and smooth power delivery, delivering approximately 33-36 horsepower. Its design emphasizes versatility, with the X2 and Touring configurations offering dual-seating capabilities and enhanced comfort for longer rides. The Sportsman 500 EFI X2 Touring is equipped with an Automatic PVT transmission with engine braking, on-demand All-Wheel Drive (AWD) for superior traction, and hydraulic disc brakes for dependable stopping power. With a towing capacity of 1,500 lbs and substantial rack capacity, it is well-suited for both work and recreational activities across various terrains. This comprehensive factory workshop and service manual provides detailed technical information for the 2008 Sportsman 500 EFI X2 Touring and 500 H.O. models, covering all aspects of maintenance, repair, and diagnostics. The manual delves into intricate details of major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical systems, along with the fuel system and bodywork. It outlines routine maintenance procedures, systematic troubleshooting guides for common issues, and step-by-step instructions for component repair and rebuilds. Owners and technicians will find essential information on diagnostic procedures, adjustment specifications, and technical data, ensuring the vehicle is maintained to optimal performance and safety standards. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI X2 Touring Model Variant: X2, Touring, 500 H.O. Year: 2008 Codes Product Name Code: 2008 Polaris Sportsman 500 EFI X2 Touring Factory Manual PDF Download 👋 Introduction Market Position Category: Sport/Utility All-Terrain Vehicle (ATV) Target Audience: Outdoor enthusiasts, recreational riders, hunters, and property owners seeking a versatile, powerful, and comfortable ATV for various terrains and tasks. Competitive Analysis Competitors: Yamaha Grizzly, Can-Am Outlander, Arctic Cat 500/550, Suzuki KingQuad, Honda Foreman/Rancher. Key Features Versatility: The X2 model's dual-seating capability and the Touring model's comfort features make it a versatile option for both single-rider adventures and carrying a passenger. Engine Power: The 500 H.O. (High Output) engine provides robust power for hauling, towing, and trail riding. Efi System: Electronic Fuel Injection ensures reliable starting, smooth power delivery, and better altitude compensation compared to carbureted models. 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop and service information for the 2008 Polaris Sportsman 500 EFI X2 Touring and 500 H.O. models. Secondary Coverage: Includes information on X2 and Touring configurations. Page Count Estimated Pages: High (typical factory service manuals for ATVs of this era are 500-1000+ pages) Manual Type Type: Factory Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for the 499cc liquid-cooled, SOHC, 4-valve, single-cylinder engine (500 H.O.). Covers fuel injection (EFI), ignition, cooling, lubrication, and exhaust systems. Transmission: Maintenance, troubleshooting, and repair of the Automatic PVT (Polaris Variable Transmission) with Engine Braking, including belt inspection, clutch service, and gearbox. Drivetrain: Service information for the AWD (All-Wheel Drive) system, including front differential, rear differential, drive shafts, CV joints, and hubs. Suspension: Front and rear suspension (e.g., MacPherson strut front, Independent Rear Suspension - IRS on X2/Touring models), shock absorbers, control arms, and bushings. Brakes: Hydraulic disc brakes (front and rear), brake system bleeding, pad replacement, caliper service, and master cylinder. Electrical: Complete electrical system schematics, wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, ignition switch, starter motor, and accessory circuits. Fuel System: EFI system components: fuel pump, fuel filter, injectors, throttle body, TPS (Throttle Position Sensor), and ECU (Engine Control Unit) diagnostics. Bodywork And Chassis: Frame, body panels, seats, racks, storage compartments, and the X2's unique Versa-Track dual-seating system. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug service, coolant flush, lubrication points, tire pressure checks, and battery maintenance. Troubleshooting: Systematic diagnostic procedures for common issues, error codes, and performance problems across all major systems. Repair And Rebuild: Step-by-step instructions for component disassembly, inspection, repair, and reassembly (e.g., engine rebuild, transmission overhaul, suspension component replacement). Diagnostic Procedures: Detailed methods for diagnosing electrical faults, engine performance issues, and driveability problems, often referencing specific tools or scan data. Adjustment Procedures: Calibration of sensors (e.g., TPS), throttle cable adjustment, brake adjustments, and suspension settings. Technical Depth Depth: Comprehensive. Covers everything from basic owner maintenance to advanced engine rebuilds and complex electrical system diagnostics. Diagnostic Tools: References required diagnostic tools, specialized tools, and torque specifications for all procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, allowing for quick lookup of specific terms and procedures. Print Quality Quality: Professional, dealer-level quality diagrams and illustrations. Binding Type Binding: N/A (PDF Download) Paper Type Paper: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 4-Valve, Single Cylinder Displacement: 499 cc Bore X Stroke:...