🏷️ Basic Information Identification Make: Polaris Model: Sportsman 550 X2 Model Variant: X2, X2 Touring, X2 EPS Year Coverage: 2012 Onward Vehicle Type: ATV (All-Terrain Vehicle) Engine Displacement Cc: 549 Engine Configuration: Single Cylinder Engine Cooling: Liquid-Cooled Engine Cycle: 4-Cycle Engine Manufacturer: Fuji Steering Type: EPS (Electronic Power Steering) Transmission Type: Automatic (PVT - Polaris Variable Transmission) 👋 Introduction Market Position Market Segment: High-performance utility ATV, often favored for its power, versatility, and 2-up seating capability in the X2 variant. Competitive Analysis Competitors: Key competitors include Can-Am Outlander, Yamaha Grizzly, Honda Foreman/Rancher, and Kawasaki Brute Force models. Key Features Powertrain: Robust 549cc liquid-cooled engine providing ample torque and power for work and recreational riding. Suspension: Independent Front Suspension (IFS) and Independent Rear Suspension (IRS) for superior ride quality and terrain handling. Variable Transmission: Polaris Variable Transmission (PVT) with engine braking for smooth power delivery and control. 2 Up Seating: X2 models feature a unique utility bed that converts to a passenger seat, offering versatility for carrying cargo or a second rider. Electronic Power Steering: EPS provides reduced steering effort, especially at low speeds and over rough terrain, enhancing rider comfort and control. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Workshop Manual Applicable Models: Polaris Sportsman 550, Sportsman 550 EPS, Sportsman X2 550, Sportsman X2 550/Touring/EPS Engine Coverage: 549cc Fuji Single Cylinder, 4-Cycle Liquid-Cooled Page Count Page Count: Not specified, but typically comprehensive for workshop manuals Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: General Information, Specifications, Maintenance, Engine Disassembly, Engine Assembly, Fuel System, EFI System, Fuel Injector, Idle Air Control, TPS System, Engine Coolant, Ignition Coil Cooling System: Cooling System, Radiator System, Water Pump, Thermostat System Lubrication: Lubrication System Transmission: Transmission, Shift Linkage, Gear Selector Electrical: Electrical System, Ignition System, Digital Wrench System, EFI Diagnostics, Wiring Diagram Chassis: Steering/Suspension, Brake System Procedures Included Maintenance: Routine maintenance, fluid checks and changes, filter replacements, spark plug service Troubleshooting: Systematic troubleshooting guides, diagnostic procedures for engine, electrical, and EFI systems Repair: Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission service, suspension and brake repairs Diagnostics: EFI diagnostics, digital wrench system usage, troubleshooting of fuel injection and ignition faults Special Tools: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and adjustments to complete engine rebuilds, transmission overhauls, and detailed electrical system diagnostics. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Searchability: Likely searchable text, enabling quick access to specific information Print Quality Print Quality: Assumed high quality, suitable for printing with clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Fuji 549cc, SOHC, 4-valve, Single Cylinder, 4-Stroke, Liquid-Cooled Bore X Stroke: Not explicitly stated, but typical for this engine size. Compression Ratio: Not explicitly stated, but typically around 10.0:1 to 11.5:1 for this engine type. Performance Horsepower: Approx. 35-40 HP (Estimates vary by source and specific tuning). Torque: Estimated around 35-40 lb-ft. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with 44mm throttle body. Fuel Type: Unleaded gasoline, 87 octane or higher recommended. Fuel Tank Capacity: Approximately 4.0 gallons (15.1 L). 🔧 Transmission Standard Transmission: Polaris Variable Transmission (PVT) with High/Low range and Reverse. Drive System: On-Demand True AWD/2WD with ADC (Active Descent Control) and Engine Braking. Features Clutch Type: Sheave-type, centrifugal clutch with belt drive. Gear Reduction: Integral to PVT system. 📐 Dimensions Exterior Length: Approx. 83 in (210.8 cm) for X2 variants. Width: Approx. 47.6 in (120.9 cm). Height: Approx. 47.4 in (120.4 cm). Cargo Front Rack Capacity: 100 lbs (45 kg). Rear Rack Capacity X2: 200 lbs (91 kg) in utility mode. Weights Dry Weight: Approx. 665 lbs (302 kg) for X2 models. Towing Capacity: 1500 lbs (680 kg). Ground Clearance: 11.5 in (29.2 cm). 🛡️ Safety Features Ratings Atv Safety Standards: Meets ANSI standards for recreational ATVs. Active Features Braking System: Hydraulic disc brakes front and rear with enhanced lever feel and stopping power. Includes Active Descent Control (ADC) for downhill control. Engine Braking: Provided by the PVT system for controlled descents. Lighting: Dual 50W headlights with handguards, LED brake/taillight. Passive Features Ergonomics: Comfortable seating position, intuitive controls, and EPS for reduced fatigue. Roll Over Protection: N/A for standard ATVs; operator safety relies on proper riding techniques and protective gear. 💡 Technology Features Infotainment Instrument Cluster: Digital instrument cluster typically includes speedometer, odometer, trip meter, tachometer, engine hour meter, fuel gauge, and indicator lights for AWD, EPS, etc. Driver Assistance Electronic Power Steering: EPS significantly reduces steering effort, enhancing comfort and control, especially on rough terrain or at low speeds. Active Descent Control: Enhances control during...
Routine maintenance, fluid checks and changes, filter replacements, spark plug service
Troubleshooting:
Systematic troubleshooting guides, diagnostic procedures for engine, electrical, and EFI systems
Repair:
Detailed step-by-step repair procedures for all major vehicle systems, including engine overhaul, transmission service, suspension and brake repairs
Diagnostics:
EFI diagnostics, digital wrench system usage, troubleshooting of fuel injection and ignition faults
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance and adjustments to complete engine rebuilds, transmission overhauls, and detailed electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
Portable Document Format (PDF)
Searchability:
Likely searchable text, enabling quick access to specific information
Print Quality
Print Quality:
Assumed high quality, suitable for printing with clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Fuji 549cc, SOHC, 4-valve, Single Cylinder, 4-Stroke, Liquid-Cooled
Bore X Stroke:
Not explicitly stated, but typical for this engine size.
Compression Ratio:
Not explicitly stated, but typically around 10.0:1 to 11.5:1 for this engine type.
Performance
Horsepower:
Approx. 35-40 HP (Estimates vary by source and specific tuning).
Torque:
Estimated around 35-40 lb-ft.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with 44mm throttle body.
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Fuel Tank Capacity:
Approximately 4.0 gallons (15.1 L).
🔧 Transmission
Standard
Transmission:
Polaris Variable Transmission (PVT) with High/Low range and Reverse.
Drive System:
On-Demand True AWD/2WD with ADC (Active Descent Control) and Engine Braking.
Features
Clutch Type:
Sheave-type, centrifugal clutch with belt drive.
Gear Reduction:
Integral to PVT system.
📐 Dimensions
Exterior
Length:
Approx. 83 in (210.8 cm) for X2 variants.
Width:
Approx. 47.6 in (120.9 cm).
Height:
Approx. 47.4 in (120.4 cm).
Cargo
Front Rack Capacity:
100 lbs (45 kg).
Rear Rack Capacity X2:
200 lbs (91 kg) in utility mode.
Weights
Dry Weight:
Approx. 665 lbs (302 kg) for X2 models.
Towing Capacity:
1500 lbs (680 kg).
Ground Clearance:
11.5 in (29.2 cm).
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI standards for recreational ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear with enhanced lever feel and stopping power. Includes Active Descent Control (ADC) for downhill control.
Engine Braking:
Provided by the PVT system for controlled descents.
Lighting:
Dual 50W headlights with handguards, LED brake/taillight.
Passive Features
Ergonomics:
Comfortable seating position, intuitive controls, and EPS for reduced fatigue.
Roll Over Protection:
N/A for standard ATVs; operator safety relies on proper riding techniques and protective gear.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster typically includes speedometer, odometer, trip meter, tachometer, engine hour meter, fuel gauge, and indicator lights for AWD, EPS, etc.
Driver Assistance
Electronic Power Steering:
EPS significantly reduces steering effort, enhancing comfort and control, especially on rough terrain or at low speeds.
Active Descent Control:
Enhances control during downhill descents by automatically engaging engine braking. Covered in the manual's transmission and braking sections.
Connectivity
Diagnostic Tools:
The inclusion of 'Digital Wrench System' and 'EFI Diagnostics' highlights the advanced electronic diagnostic capabilities and tools required for servicing, all detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or annually, whichever comes first. Consult manual for exact intervals.
Spark Plug Replacement:
Recommended every 150-200 hours or as needed.
Air Filter Maintenance:
Inspect and clean/replace frequently, especially in dusty conditions. Consult manual for hours/miles.
Transmission Belt Inspection:
Inspect for wear and damage at regular intervals (e.g., 50 hours). Belt replacement typically every 100-200 hours or as condition dictates.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 or 5W-50 synthetic engine oil meeting Polaris specifications. Refer to manual for precise API classification.
Engine Oil Capacity:
Approximately 2.2 US quarts (2.1 L) with filter change. Consult manual.
Coolant Type:
Ethylene Glycol based, permanent type antifreeze coolant, mixed 50/50 with distilled water. Polaris recommends specific coolants.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Efi Performance:
Occasional reports of rough idle or hesitation can sometimes be related to sensor calibration (TPS, IAC) or injector cleanliness, which this manual addresses.
Belt Wear:
As with any CVT, belt longevity depends on riding style and conditions. Proper maintenance and alignment are key.
Electronic Component Reliability:
While generally reliable, the EFI system and EPS components can require diagnostics, which this manual expertly covers.
📚 Vehicle History
Brand Heritage
Polaris Inc:
Polaris Inc. has a long history in powersports, starting with snowmobiles and expanding into ATVs, UTVs, and motorcycles, known for innovation and performance.
Model Evolution
Sportsman Line:
The Sportsman line is Polaris's flagship utility ATV series, known for its ruggedness, comfort, and versatility. The 550 engine was a popular choice for its balance of power and efficiency.
X2 Variant:
The X2 designation signifies the innovative 2-up seating capability, transforming from a utility bed to a passenger seat, adding significant value for certain users.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Atv Of The Year Nominations:
Polaris Sportsman models have frequently been recognized in industry awards for their performance, utility, and innovation, though specific awards for the 2012 550 X2 variant would require historical research.
Ratings
Consumer Reviews:
Generally well-regarded by consumers for its power, versatility, and comfort, particularly the X2 models for their unique seating/cargo feature.
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