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2009 Polaris Sportsman 800 EFI Service Repair Workshop Manual Download PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 EFI Year: 2009 Product Name: 2009 Polaris Sportsman 800 EFI Service Repair Workshop Manual Download PDF Codes Engine Code: 800cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI 👋 Introduction Market Position Market Segment: High-performance All-Terrain Vehicle (ATV) segment, known for its utility and off-road capabilities. Competitive Analysis Competitors 2009: Key competitors in this era included models from Yamaha (Grizzly 700), Can-Am (Outlander 800), and Arctic Cat (Thundercat 1000). Key Features Vehicle Highlights: Powerful V-twin engine, electronic fuel injection (EFI) for improved performance and cold starts, independent rear suspension (IRS) for enhanced ride quality, selectable 2WD/4WD with Polaris's on-demand AWD system, power steering on many models, and extensive accessory integration. 📋 Manual Details Coverage Areas Covered Models: 2009 Polaris Sportsman 800 HO EFI, 2009 Polaris Sportsman Touring 800 EFI, 2009 Polaris Sportsman Touring 800 EFI International, 2009 Polaris Sportsman X2 800 EFI Page Count Estimated Page Count: Varies by specific factory publication, but typically comprehensive (e.g., 500+ pages) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems: General Information, Maintenance, Engine, Fuel Injection (EFI), Bodywork, Steering, Suspension, Clutch System, Final Drive, Transmission, Brakes, Electrical System, Wiring Diagrams Procedures Included Procedures: Scheduled maintenance, diagnostics, repair procedures, disassembly and reassembly, troubleshooting, component testing, specifications, adjustments Technical Depth Depth: Comprehensive, from basic maintenance and adjustments to complex engine and electrical system repairs, including detailed diagnostic flowcharts and specifications. 📊 Manual Specifications File Format PDF Quality: High-resolution, designed for clarity with detailed diagrams and text. Print Quality Printability: All pages are printable for convenient workshop use. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: 800cc V-twin, Liquid-Cooled, 4-Stroke, SOHC, 8-Valve Performance Horsepower: Estimated 50-60 HP (Factory specification varies) Torque: Estimated 45-55 lb-ft (Factory specification varies) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: Digital CDI Cooling Cooling System: Liquid-cooled Lubrication Oil Type: Polaris Synthetic 2W-50 (or equivalent API SG or higher) Oil Capacity: Approximately 2.0 US quarts (1.9 Liters) with filter change. 🔧 Transmission Standard Transmission Type: Automatic (Polaris Variable Transmission - PVT) Optional Gear Selection: High, Low, Neutral, Reverse, Park Features Drive System: Shaft Drive, Selectable 2WD/4WD with Polaris's On-Demand True AWD Final Drive Fluid: Polaris ATV Gearcase Lube (or equivalent SAE 75W-90 GL-5) Final Drive Fluid Capacity: Approximately 0.25 US quarts (0.24 Liters) for front and rear gearcases (check manual for exact amounts). 📐 Dimensions Exterior Length: Varies by model (e.g., Sportsman 800 HO EFI: approx. 81.8 in / 207.8 cm; Sportsman Touring 800 EFI: approx. 85 in / 215.9 cm) Width: Varies by model (e.g., Sportsman 800 HO EFI: approx. 46 in / 116.8 cm) Height: Varies by model (e.g., Sportsman 800 HO EFI: approx. 48 in / 121.9 cm to seat) Weights Dry Weight: Varies by model (e.g., Sportsman 800 HO EFI: approx. 650 lbs / 295 kg) Ground Clearance: Approximately 11.5 in / 29.2 cm (Varies by model and suspension setting) Cargo Front Rack Capacity: Approx. 100 lbs / 45 kg Rear Rack Capacity: Approx. 200 lbs / 90 kg Towing Towing Capacity: Approx. 1,500 lbs / 680 kg Tires Front Tire Size: 26 x 8-12 (Standard, varies by trim) Rear Tire Size: 26 x 10-12 (Standard, varies by trim) 🛡️ Safety Features Ratings Safety Certification: All Polaris ATVs are designed for off-road use and are not street legal unless specifically modified and registered for such use in applicable jurisdictions. Active Features Braking System: Hydraulic disc brakes front and rear, single lever front and right rear brake, foot pedal rear brake. Parking Brake: Hand-operated caliper lock Passive Features Lighting: Dual halogen headlights, dual taillights/brake lights. Operator Safety: ATVs are subject to specific safety warnings and riding guidelines. Always wear a helmet, eye protection, and appropriate clothing. 💡 Technology Features Infotainment Instrumentation: Digital instrument cluster providing speed, RPM, odometer, trip meter, fuel level, gear indicator, AWD status, and diagnostic indicators. Driver Assistance Efi Benefits: Electronic Fuel Injection provides precise fuel metering, leading to improved throttle response, better fuel efficiency, easier cold starts, and consistent performance at varying altitudes. Connectivity Accessory Integration: Polaris factory accessories, such as winches, plow systems, lighting, and storage, are designed for seamless integration. 🔧 Maintenance Service Intervals Initial Break In: Typically 10 hours or 100 miles, involving reduced load and oil change. Engine Oil Change: Every 100 hours or 1000 miles, or annually (whichever comes first). Air Filter Cleaning: Every 50 hours or 500 miles, or more frequently in dusty conditions. Spark Plug Replacement: Refer to manual, typically every 1-2 years or specified hours. Fluid Specifications Coolant...
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2009 Polaris Sportsman 800 EFI Service Repair Workshop Manual Download PDF2009 Polaris Sportsman 800 EFI Service Repair Workshop Manual Download PDF2009 Polaris Sportsman 800 EFI Service Repair Workshop Manual Download PDF2009 Polaris Sportsman 800 EFI Service Repair Workshop Manual Download PDF
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 800 EFI
Year:
2009
Product Name:
2009 Polaris Sportsman 800 EFI Service Repair Workshop Manual Download PDF
Codes
Engine Code:
800cc, Liquid-Cooled, 4-Stroke, SOHC, V-Twin EFI
👋 Introduction
Market Position
Market Segment:
High-performance All-Terrain Vehicle (ATV) segment, known for its utility and off-road capabilities.
Competitive Analysis
Competitors 2009:
Key competitors in this era included models from Yamaha (Grizzly 700), Can-Am (Outlander 800), and Arctic Cat (Thundercat 1000).
Key Features
Vehicle Highlights:
Powerful V-twin engine, electronic fuel injection (EFI) for improved performance and cold starts, independent rear suspension (IRS) for enhanced ride quality, selectable 2WD/4WD with Polaris's on-demand AWD system, power steering on many models, and extensive accessory integration.
📋 Manual Details
Coverage Areas
Covered Models:
2009 Polaris Sportsman 800 HO EFI, 2009 Polaris Sportsman Touring 800 EFI, 2009 Polaris Sportsman Touring 800 EFI International, 2009 Polaris Sportsman X2 800 EFI
Page Count
Estimated Page Count:
Varies by specific factory publication, but typically comprehensive (e.g., 500+ pages)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Systems:
General Information, Maintenance, Engine, Fuel Injection (EFI), Bodywork, Steering, Suspension, Clutch System, Final Drive, Transmission, Brakes, Electrical System, Wiring Diagrams
Procedures Included
Procedures:
Scheduled maintenance, diagnostics, repair procedures, disassembly and reassembly, troubleshooting, component testing, specifications, adjustments
Technical Depth
Depth:
Comprehensive, from basic maintenance and adjustments to complex engine and electrical system repairs, including detailed diagnostic flowcharts and specifications.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, designed for clarity with detailed diagrams and text.
Print Quality
Printability:
All pages are printable for convenient workshop use.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
800cc V-twin, Liquid-Cooled, 4-Stroke, SOHC, 8-Valve
Performance
Horsepower:
Estimated 50-60 HP (Factory specification varies)
Torque:
Estimated 45-55 lb-ft (Factory specification varies)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
Digital CDI
Cooling
Cooling System:
Liquid-cooled
Lubrication
Oil Type:
Polaris Synthetic 2W-50 (or equivalent API SG or higher)
Oil Capacity:
Approximately 2.0 US quarts (1.9 Liters) with filter change.
🔧 Transmission
Standard
Transmission Type:
Automatic (Polaris Variable Transmission - PVT)
Optional
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Drive System:
Shaft Drive, Selectable 2WD/4WD with Polaris's On-Demand True AWD
Final Drive Fluid:
Polaris ATV Gearcase Lube (or equivalent SAE 75W-90 GL-5)
Final Drive Fluid Capacity:
Approximately 0.25 US quarts (0.24 Liters) for front and rear gearcases (check manual for exact amounts).
📐 Dimensions
Exterior
Length:
Varies by model (e.g., Sportsman 800 HO EFI: approx. 81.8 in / 207.8 cm; Sportsman Touring 800 EFI: approx. 85 in / 215.9 cm)
Width:
Varies by model (e.g., Sportsman 800 HO EFI: approx. 46 in / 116.8 cm)
Height:
Varies by model (e.g., Sportsman 800 HO EFI: approx. 48 in / 121.9 cm to seat)
Weights
Dry Weight:
Varies by model (e.g., Sportsman 800 HO EFI: approx. 650 lbs / 295 kg)
Ground Clearance:
Approximately 11.5 in / 29.2 cm (Varies by model and suspension setting)
Cargo
Front Rack Capacity:
Approx. 100 lbs / 45 kg
Rear Rack Capacity:
Approx. 200 lbs / 90 kg
Towing
Towing Capacity:
Approx. 1,500 lbs / 680 kg
Tires
Front Tire Size:
26 x 8-12 (Standard, varies by trim)
Rear Tire Size:
26 x 10-12 (Standard, varies by trim)
🛡️ Safety Features
Ratings
Safety Certification:
All Polaris ATVs are designed for off-road use and are not street legal unless specifically modified and registered for such use in applicable jurisdictions.
Active Features
Braking System:
Hydraulic disc brakes front and rear, single lever front and right rear brake, foot pedal rear brake.
Parking Brake:
Hand-operated caliper lock
Passive Features
Lighting:
Dual halogen headlights, dual taillights/brake lights.
Operator Safety:
ATVs are subject to specific safety warnings and riding guidelines. Always wear a helmet, eye protection, and appropriate clothing.
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster providing speed, RPM, odometer, trip meter, fuel level, gear indicator, AWD status, and diagnostic indicators.
Driver Assistance
Efi Benefits:
Electronic Fuel Injection provides precise fuel metering, leading to improved throttle response, better fuel efficiency, easier cold starts, and consistent performance at varying altitudes.
Connectivity
Accessory Integration:
Polaris factory accessories, such as winches, plow systems, lighting, and storage, are designed for seamless integration.
🔧 Maintenance
Service Intervals
Initial Break In:
Typically 10 hours or 100 miles, involving reduced load and oil change.
Engine Oil Change:
Every 100 hours or 1000 miles, or annually (whichever comes first).
Air Filter Cleaning:
Every 50 hours or 500 miles, or more frequently in dusty conditions.
Spark Plug Replacement:
Refer to manual, typically every 1-2 years or specified hours.
Fluid Specifications
Coolant Type:
Polaris All-Season Premium Antifreeze (or equivalent ethylene glycol-based coolant with corrosion inhibitors) mixed 50/50 with distilled water.
Known Issues
Common Wear Items:
Drive belts (PVT), wheel bearings, ball joints, tie rod ends, brake pads, and suspension bushings are common wear items that require regular inspection and replacement based on usage.
Efi Maintenance:
Keeping the fuel system clean and using fresh fuel is important for optimal EFI performance. Periodic injector cleaning might be beneficial.
📚 Vehicle History
Brand Heritage
Polarís Origin:
Polaris Industries Inc. was founded in 1954 and has a long history of innovation in powersports vehicles, including snowmobiles and ATVs.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its comfort, utility, and capability in various terrains since its introduction.
Production
Manufacturing Location:
Polaris ATVs are primarily manufactured in the United States.
🏆 Awards & Recognition
Recognitions
Atv Industry Recognition:
Polaris Sportsman models have historically received positive reviews for their versatility, comfort, and off-road prowess from automotive and powersports publications.
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