Basic Information Identification Make: Polaris Model: Sportsman 800 EFI X2 Model Variant: X2 Year: 2009-2010 Codes Engine Code Primary: ProStar 760 EFI (often referred to as 800 for marketing) Chassis Code General: Polaris Sportsman X2 Platform Introduction Market Position Market Segment: High-performance utility ATV (All-Terrain Vehicle) Target User: Recreational riders, hunters, farmers, and professionals requiring robust and versatile off-road capability with passenger carrying ability. Competitive Analysis Key Competitors Era: Yamaha Grizzly, Can-Am Outlander, Arctic Cat Prowler, Honda Foreman/Rancher Key Features Vehicle Unique Selling Proposition: The X2 designation typically signifies the 2-up seating capability, making it a versatile option for carrying a passenger, a feature not common on all utility ATVs of this era. Engine Performance Focus: Emphasis on reliable power delivery for towing, hauling, and trail riding. Manual Value Proposition Manual Benefit: Provides authorized, factory-level diagnostic and repair information, crucial for maintaining peak performance and longevity of the complex EFI system and drivetrain. Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Drivetrain (AWD/2WD), Transmission, Suspension (Front & Rear), Steering, Brakes (Hydraulic Disc), Electrical System, Lighting, Bodywork, Chassis, Plastics, Accessories, Troubleshooting, Maintenance, Specifications, Torque Values, Wiring Diagrams, Lubrication, Specifications Page Count Page Count: 386 Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, and repair procedures for the 760cc ProStar EFI engine. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, pressure regulator, and related components. Ignition System: CDI unit, spark plugs, ignition timing, and related electrical components. Drivetrain And Transmission: Primary and secondary clutch service, belt inspection and replacement, gearbox maintenance, gear selection, AWD system operation and repair, differential maintenance. Suspension And Steering: Front and rear suspension components, shock absorber service, wheel bearing replacement, steering linkage, tie rods, and steering column repair. Braking System: Hydraulic brake system bleeding, caliper service, master cylinder repair, brake pad replacement, rotor inspection. Electrical System: Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, brake lights), winch wiring, accessory circuits. Procedures Included Diagnostic Procedures: Troubleshooting charts for common problems, diagnostic codes for EFI system, step-by-step diagnostic flowcharts. Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements (oil, air, fuel), spark plug replacement, valve adjustments, lubrication points, clutch maintenance. Repair Procedures: Detailed, step-by-step instructions for virtually every component replacement and repair, including engine rebuilds, transmission overhauls, and suspension component replacement. Disassembly And Assembly: Comprehensive guides for the complete teardown and reassembly of all major vehicle systems. Wiring Diagrams: Detailed electrical wiring schematics for all circuits, aiding in electrical system troubleshooting and repair. Technical Depth Technical Depth: Comprehensive, covering everything from basic fluid checks and adjustments to complete engine and transmission overhauls. Suitable for professional mechanics and advanced DIY enthusiasts. Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing users to quickly find specific information. Print Quality Print Quality: Designed to be printable with clear diagrams and text. Original factory quality. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-Twin Displacement: 760cc (commonly marketed as 800cc) Bore X Stroke: 80 mm x 75 mm (typical for this engine family) Cooling System: Liquid-cooled Performance Horsepower Est: Approximately 50-55 HP (varies by specific model year and tune) Torque Est: Approximately 45-50 lb-ft (varies by specific model year and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Throttle Body Size: Likely 46mm or 50mm throttle body Lubrication Oil Type: SAE 5W-50 Synthetic 4-stroke engine oil (check manual for exact specification) Oil Capacity: Approx. 2.5-3.0 US quarts (2.4-2.8 L) with filter change (verify in manual) Transmission Standard Transmission Type: Automatic (Polaris Variable Transmission - PVT) Drive Modes: 2WD / 4WD (On-Demand) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Clutch Type: Dual clutch system (primary and secondary centrifugals) Final Drive: Shaft drive Fluid Specifications Transmission Fluid Type: Polaris PU-90017 Gearcase Lubricant or equivalent (check manual for exact PN and spec) Fluid Capacities Gearcase Oil Capacity: Approx. 0.5 US quarts (0.47 L) (verify in manual) Dimensions Exterior Length: Approx. 83 in (210.8 cm) Width: Approx. 47.5 in (120.7 cm) Height: Approx. 50 in (127 cm) Wheelbase: Approx. 50.5 in (128.3 cm) Ground Clearance: Approx. 11 in (27.9 cm) Weights Dry Weight: Approx. 670 lbs (304 kg) Towing Capacity: 1500 lbs (680.4 kg) Rack Capacity Front: 200 lbs (90.7 kg) Rack Capacity Rear: 400 lbs (181.4 kg) Cargo Cargo Bed Type: Lock & Ride cargo system with tilt bed on X2 model Cargo Volume Est: Significant volume provided by the tilting rear cargo bed. Safety Features Ratings Atv Safety Standards: Adheres to ANSI/SVIA standards for ATVs. Active Features Braking System: Hydraulic...
The X2 designation typically signifies the 2-up seating capability, making it a versatile option for carrying a passenger, a feature not common on all utility ATVs of this era.
Engine Performance Focus:
Emphasis on reliable power delivery for towing, hauling, and trail riding.
Manual Value Proposition
Manual Benefit:
Provides authorized, factory-level diagnostic and repair information, crucial for maintaining peak performance and longevity of the complex EFI system and drivetrain.
Full engine disassembly, assembly, inspection, and repair procedures for the 760cc ProStar EFI engine.
Fuel System:
EFI system diagnostics, fuel pump, injectors, throttle body, pressure regulator, and related components.
Ignition System:
CDI unit, spark plugs, ignition timing, and related electrical components.
Drivetrain And Transmission:
Primary and secondary clutch service, belt inspection and replacement, gearbox maintenance, gear selection, AWD system operation and repair, differential maintenance.
Suspension And Steering:
Front and rear suspension components, shock absorber service, wheel bearing replacement, steering linkage, tie rods, and steering column repair.
Braking System:
Hydraulic brake system bleeding, caliper service, master cylinder repair, brake pad replacement, rotor inspection.
Electrical System:
Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, brake lights), winch wiring, accessory circuits.
Procedures Included
Diagnostic Procedures:
Troubleshooting charts for common problems, diagnostic codes for EFI system, step-by-step diagnostic flowcharts.
Detailed, step-by-step instructions for virtually every component replacement and repair, including engine rebuilds, transmission overhauls, and suspension component replacement.
Disassembly And Assembly:
Comprehensive guides for the complete teardown and reassembly of all major vehicle systems.
Wiring Diagrams:
Detailed electrical wiring schematics for all circuits, aiding in electrical system troubleshooting and repair.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic fluid checks and adjustments to complete engine and transmission overhauls. Suitable for professional mechanics and advanced DIY enthusiasts.
Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing users to quickly find specific information.
Print Quality
Print Quality:
Designed to be printable with clear diagrams and text. Original factory quality.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-Twin
Displacement:
760cc (commonly marketed as 800cc)
Bore X Stroke:
80 mm x 75 mm (typical for this engine family)
Cooling System:
Liquid-cooled
Performance
Horsepower Est:
Approximately 50-55 HP (varies by specific model year and tune)
Torque Est:
Approximately 45-50 lb-ft (varies by specific model year and tune)
While generally reliable, proper maintenance of fuel system components (filters, injectors) is crucial for optimal EFI performance.
Torque Values
Engine Mount Torque:
Specific torque values for engine mounts, cylinder heads, and critical fasteners are detailed in the manual.
Wheel Lug Torque:
Specific torque value for wheel lug nuts is provided (e.g., 70-80 ft-lbs).
Vehicle History
Brand Heritage
Polarissportsmanship:
Polaris has a long-standing reputation for innovation and performance in the powersports industry, particularly with its Sportsman line of ATVs.
Model Evolution
Sportsman Line:
The Sportsman line has been a flagship for Polaris, evolving through various engine sizes and configurations, with the X2 variant focusing on utility and passenger comfort.
2009-2010 Updates:
These model years represent a mature iteration of the 800cc Sportsman platform, benefiting from previous engineering refinements, including advanced EFI systems and chassis designs.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for the 2009-2010 Sportsman 800 X2 are not readily available, the Polaris Sportsman line has consistently received accolades for its performance, comfort, and utility features throughout its history.
Ratings
Consumer Satisfaction:
Polaris Sportsman models generally enjoy high consumer satisfaction ratings for their durability and capability.
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