POLARIS SPORTSMAN 800 700 X2 EFI TOURING Full Service & Repair Manual 2008
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800/700 X2 EFI Touring Model Variant: X2 EFI Touring Year: 2008 👋 Introduction Market Position Segment: High-performance utility ATV with touring capabilities Target Audience: Owners seeking to perform their own maintenance and repairs, workshops, and enthusiasts. Competitive Analysis Competitors 2008: John Deere Gator, Kawasaki Mule, Can-Am Outlander MAX Key Features Vehicle Versatility: Dual-seat configuration for passenger, electronic fuel injection, touring-oriented features. Key Features Manual Completeness: Factory-level detail, no missing sections, no additional fees. Accessibility: Instant download for immediate use on various devices. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service, Repair, and Workshop Scope: All repairs, servicing, maintenance, troubleshooting, and diagnostics Page Count Estimated Pages: Likely 500+ pages (typical for full factory service manuals of this era and vehicle type) Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system (EFI), ignition system, exhaust system Drivetrain: Transmission (PVT - Polaris Variable Transmission), drive shafts, differentials, AWD system (if applicable) Chassis And Suspension: Frame, front and rear suspension, shocks, steering system, A-arms Electrical: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, EFI control module (ECU) Brakes: Hydraulic brake system, master cylinders, calipers, lines, parking brake Body And Trim: Body panels, seats, cargo bed/box, racks, lighting assemblies Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, brake checks, tire pressure Troubleshooting: Diagnostic procedures, fault code interpretation, common problem diagnosis Major Repairs: Engine rebuilds, transmission overhaul, suspension component replacement, electrical system repairs Component Disassembly And Assembly: Detailed step-by-step instructions for all major components Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including EFI system diagnostics and adjustments. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (assumed for professional PDF manuals) Print Quality Quality: High-resolution scans of original factory documentation Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-Stroke, SOHC, 4 Valves per Cylinder Engine Displacement 800: 760cc (for the 800 model) Engine Displacement 700: 683cc (for the 700 model) Cooling System: Liquid-cooled Performance Bore X Stroke 800: 90mm x 59mm (typical for 760cc V-twin) Compression Ratio 800: 9.5:1 (typical) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 87 octane) Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking Gearing: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD option Final Drive: Shaft Drive 📐 Dimensions Exterior Length: Approx. 94.5 inches (240 cm) Width: Approx. 46 inches (117 cm) Height: Approx. 51 inches (130 cm) Weights Dry Weight: Approx. 700 lbs (318 kg) Towing Capacity: 1500 lbs (680 kg) Payload Capacity: 750 lbs (340 kg) Cargo Rear Rack Capacity: 200 lbs (91 kg) Front Rack Capacity: 100 lbs (45 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Adherence to ANSI/SVIA 1-2010 and 2014 standards (general for Polaris ATVs of this era) Active Features Braking System: Hydraulic disc brakes front and rear Engine Braking: Integrated engine braking through PVT system Passive Features Seat Belt Anchorages: N/A (ATVs typically do not have seat belts unless specified for specific side-by-side configurations) Rollover Protection: N/A (Standard ATV design) 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, clock, and diagnostic indicator. Driver Assistance AWD System: On-Demand AWD automatically engages front wheels when rear wheels lose traction. Connectivity ECU Programming: ECU supports diagnostic tools for fault code reading, data logging, and potential firmware updates. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months (whichever comes first) Spark Plug Replacement: Every 100 hours or 1 year Air Filter Cleaning Or Replacement: Every 50 hours or as needed based on conditions Transmission Fluid Change: Every 200 hours or 1 year Fluid Specifications Engine Oil Type And Viscosity: Polaris PS-4 5W-50 Synthetic (or equivalent API SG, JASO MA rated oil) Engine Oil Capacity: Approx. 2.0 US quarts (1.9 liters) with filter change Transmission Gearcase Fluid Type: Polaris AGL Synthetic Gearcase Lubricant (or SAE 75W-90 synthetic gear oil) Transmission Gearcase Fluid Capacity: Approx. 0.75 US quarts (0.7 liters) Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Polaris Premium Long Life Antifreeze/Coolant) Known Issues Common Wear Items: Drive belts (PVT), wheel bearings, tie rod ends, ball joints, suspension bushings. Efi System Considerations: While generally robust, EFI sensors (TPS, MAP, IAT) and injectors can require cleaning or replacement over time. Fuel pump performance should be checked if starting issues arise. 📚 Vehicle History Brand Heritage Manufacturer: Polaris Industries Founding: Founded in 1954, pioneered snowmobiles and later ATVs. Model Evolution Sportsman Line: The Sportsman line has been a cornerstone of Polaris' ATV offerings, known for its comfort, utility, and performance. X2 Variant: The...
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Polaris Premium Long Life Antifreeze/Coolant)
Known Issues
Common Wear Items:
Drive belts (PVT), wheel bearings, tie rod ends, ball joints, suspension bushings.
Efi System Considerations:
While generally robust, EFI sensors (TPS, MAP, IAT) and injectors can require cleaning or replacement over time. Fuel pump performance should be checked if starting issues arise.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries
Founding:
Founded in 1954, pioneered snowmobiles and later ATVs.
Model Evolution
Sportsman Line:
The Sportsman line has been a cornerstone of Polaris' ATV offerings, known for its comfort, utility, and performance.
X2 Variant:
The X2 introduced a dual-seat configuration, enhancing utility and passenger carrying capacity, distinguishing it from single-seat utility ATVs.
Production
Production Years:
The Sportsman 800/700 X2 line was produced in the mid-to-late 2000s, with 2008 being a key model year.
Manufacturing Location:
Primarily manufactured in the USA.
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