POLARIS SPORTSMAN 800 700 X2 EFI TOURING Full Service & Repair Manual 2008
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The 2008 Sportsman 800/700 X2 EFI Touring represents a versatile, high-performance utility all-terrain vehicle designed for both work and recreational riding. Building on a strong heritage in ATV manufacturing, this model distinguishes itself with a dual-seat configuration, enabling passenger transport, and a robust electronic fuel injection (EFI) system for reliable power delivery in various conditions. Its engineering emphasizes durability and capability, making it a capable choice for demanding tasks and extended excursions, positioning it as a competitive option against other utility ATVs of its era. This comprehensive factory service manual provides essential information for the maintenance, repair, and troubleshooting of your 2008 Sportsman 800/700 X2 EFI Touring. It covers all major systems, including the powertrain, drivetrain, chassis, suspension, electrical components, and braking system, detailing routine maintenance procedures, major repairs, and component disassembly. This manual is an indispensable resource for owners, mechanics, and technicians, offering factory-level detail to ensure the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800/700 X2 EFI Touring Model Variant: X2 EFI Touring Year: 2008 👋 Introduction Market Position Segment: High-performance utility ATV with touring capabilities Target Audience: Owners seeking to perform their own maintenance and repairs, workshops, and enthusiasts. Competitive Analysis Competitors 2008: John Deere Gator, Kawasaki Mule, Can-Am Outlander MAX Key Features Vehicle Versatility: Dual-seat configuration for passenger, electronic fuel injection, touring-oriented features. Key Features Manual Completeness: Factory-level detail, no missing sections, no additional fees. Accessibility: Instant download for immediate use on various devices. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service, Repair, and Workshop Scope: All repairs, servicing, maintenance, troubleshooting, and diagnostics Page Count Estimated Pages: Likely 500+ pages (typical for full factory service manuals of this era and vehicle type) Manual Type Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system (EFI), ignition system, exhaust system Drivetrain: Transmission (PVT - Polaris Variable Transmission), drive shafts, differentials, AWD system (if applicable) Chassis And Suspension: Frame, front and rear suspension, shocks, steering system, A-arms Electrical: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, EFI control module (ECU) Brakes: Hydraulic brake system, master cylinders, calipers, lines, parking brake Body And Trim: Body panels, seats, cargo bed/box, racks, lighting assemblies Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, brake checks, tire pressure Troubleshooting: Diagnostic procedures, fault code interpretation, common problem diagnosis Major Repairs: Engine rebuilds, transmission overhaul, suspension component replacement, electrical system repairs Component Disassembly And Assembly: Detailed step-by-step instructions for all major components Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including EFI system diagnostics and adjustments. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (assumed for professional PDF manuals) Print Quality Quality: High-resolution scans of original factory documentation Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, 4-Stroke, SOHC, 4 Valves per Cylinder Engine Displacement 800: 760cc (for the 800 model) Engine Displacement 700: 683cc (for the 700 model) Cooling System: Liquid-cooled Performance Bore X Stroke 800: 90mm x 59mm (typical for 760cc V-twin) Compression Ratio 800: 9.5:1 (typical) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (minimum 87 octane) Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type: Polaris Variable Transmission (PVT) with Engine Braking Gearing: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD option Final Drive: Shaft Drive 📐 Dimensions Exterior Length: Approx. 94.5 inches (240 cm) Width: Approx. 46 inches (117 cm) Height: Approx. 51 inches (130 cm) Weights Dry Weight: Approx. 700 lbs (318 kg) Towing Capacity: 1500 lbs (680 kg) Payload Capacity: 750 lbs (340 kg) Cargo Rear Rack Capacity: 200 lbs (91 kg) Front Rack Capacity: 100 lbs (45 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Adherence to ANSI/SVIA 1-2010 and 2014 standards (general for Polaris ATVs of this era) Active Features Braking System: Hydraulic disc brakes front and rear Engine Braking: Integrated engine braking through PVT system Passive Features Seat Belt Anchorages: N/A (ATVs typically do not have seat belts unless specified for specific side-by-side configurations) Rollover Protection: N/A (Standard ATV design) 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, clock, and diagnostic indicator. Driver Assistance AWD System: On-Demand AWD automatically engages front wheels when rear wheels lose traction. Connectivity ECU Programming: ECU supports diagnostic tools for fault code reading, data logging, and potential firmware updates. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 6 months (whichever comes first) Spark Plug Replacement: Every 100 hours or 1 year Air Filter Cleaning Or Replacement: Every 50 hours or as needed based on conditions Transmission Fluid Change: Every 200 hours or 1 year Fluid Specifications Engine...
The 2008 Sportsman 800/700 X2 EFI Touring represents a versatile, high-performance utility all-terrain vehicle designed for both work and recreational riding. Building on a strong heritage in ATV manufacturing, this model distinguishes itself with a dual-seat configuration, enabling passenger transport, and a robust electronic fuel injection (EFI) system for reliable power delivery in various conditions. Its engineering emphasizes durability and capability, making it a capable choice for demanding tasks and extended excursions, positioning it as a competitive option against other utility ATVs of its era.
This comprehensive factory service manual provides essential information for the maintenance, repair, and troubleshooting of your 2008 Sportsman 800/700 X2 EFI Touring. It covers all major systems, including the powertrain, drivetrain, chassis, suspension, electrical components, and braking system, detailing routine maintenance procedures, major repairs, and component disassembly. This manual is an indispensable resource for owners, mechanics, and technicians, offering factory-level detail to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 800/700 X2 EFI Touring
Model Variant:
X2 EFI Touring
Year:
2008
👋 Introduction
Market Position
Segment:
High-performance utility ATV with touring capabilities
Target Audience:
Owners seeking to perform their own maintenance and repairs, workshops, and enthusiasts.
Competitive Analysis
Competitors 2008:
John Deere Gator, Kawasaki Mule, Can-Am Outlander MAX
Key Features Vehicle
Versatility:
Dual-seat configuration for passenger, electronic fuel injection, touring-oriented features.
Key Features Manual
Completeness:
Factory-level detail, no missing sections, no additional fees.
Accessibility:
Instant download for immediate use on various devices.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service, Repair, and Workshop
Scope:
All repairs, servicing, maintenance, troubleshooting, and diagnostics
Page Count
Estimated Pages:
Likely 500+ pages (typical for full factory service manuals of this era and vehicle type)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, fuel system (EFI), ignition system, exhaust system
Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Polaris Premium Long Life Antifreeze/Coolant)
Known Issues
Common Wear Items:
Drive belts (PVT), wheel bearings, tie rod ends, ball joints, suspension bushings.
Efi System Considerations:
While generally robust, EFI sensors (TPS, MAP, IAT) and injectors can require cleaning or replacement over time. Fuel pump performance should be checked if starting issues arise.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries
Founding:
Founded in 1954, pioneered snowmobiles and later ATVs.
Model Evolution
Sportsman Line:
The Sportsman line has been a cornerstone of Polaris' ATV offerings, known for its comfort, utility, and performance.
X2 Variant:
The X2 introduced a dual-seat configuration, enhancing utility and passenger carrying capacity, distinguishing it from single-seat utility ATVs.
Production
Production Years:
The Sportsman 800/700 X2 line was produced in the mid-to-late 2000s, with 2008 being a key model year.
Manufacturing Location:
Primarily manufactured in the USA.
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