This manual covers the 2008 Sportsman 800 Touring, a premium all-terrain vehicle designed for extended comfort and capability, excelling in touring and utility applications. Built on a robust platform, this model features a 760cc liquid-cooled, V-twin engine with fuel injection, delivering approximately 50-55 horsepower. Its design prioritizes rider and passenger comfort with independent front and rear suspension, and it offers on-demand all-wheel drive for superior off-road performance. Known for its versatility and strong lineage within the ATV lineup, the Sportsman 800 Touring competes effectively in the high-displacement touring ATV segment, offering a blend of power, comfort, and ruggedness for various terrains and tasks. This comprehensive Factory Service Repair Manual, written in English, provides detailed guidance for the repair, rebuild, refurbishment, and restoration of your 2008 Sportsman 800 Touring. It encompasses all essential systems, including scheduled maintenance, engine diagnostics and repair, carburetion, clutch service, final drive, body and steering, transmission, brakes, and electrical systems. With 388 pages of in-depth information, including step-by-step repair procedures, diagnostic steps, and troubleshooting guides, this manual empowers owners and technicians to effectively maintain and repair the vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Codes Vehicle Platform: Polaris Sportsman Platform 👋 Introduction Market Position Atv Segment: Premium All-Terrain Vehicle (ATV) for touring and utility. Competitive Analysis Competitors: Competes with other high-displacement touring ATVs from manufacturers like Can-Am, Arctic Cat, and Yamaha. Key Features Vehicle Design: Designed for extended comfort and capability, featuring a larger engine and often a passenger seat. Manual Value Proposition Diy Repair: Empowers owners to perform maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Repair, Rebuild, Refurbish, Restore Page Count Total Pages: 388 Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered General Information: General overview and specifications. Maintenance: Scheduled maintenance, lubrication, tune-ups, preventative maintenance. Engine: Engine disassembly, assembly, inspection, repair, diagnostics. Carburetion: Carburetor diagnosis, cleaning, adjustment, and repair. Clutching: Primary and secondary clutch inspection, service, and replacement. Final Drive: Front and rear drive systems, differential, axles, U-joints. Body And Steering: Body panels, frame, handlebars, steering linkage, wheel alignment. Transmission: Transmission disassembly, assembly, inspection, and repair (if applicable to model). Brakes: Brake system service, hydraulic lines, master cylinders, calipers, rotors, pad replacement. Electrical: Wiring diagrams, lighting, ignition system, charging system, starter, battery, ECU diagnostics. Procedures Included Diagnostic Procedures: Comprehensive diagnostic steps for various systems. Repair Procedures: Detailed step-by-step repair instructions for all covered systems. Rebuilding Procedures: Instructions for complete rebuilds of major components. Refurbishment Procedures: Guidance for restoring components to like-new condition. Restoration Procedures: Steps for bringing the entire vehicle back to original specifications. Troubleshooting: Specific troubleshooting guides for common and uncommon issues. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to full overhauls. 📊 Manual Specifications File Format Software Requirements: Adobe PDF Reader or compatible. Archival Format: May require WinRar or compatible for extraction if archived. Print Quality Printability: All pages are printable with no restriction. Binding Type Binding: Digital Download (PDF) - Printing is user-dependent. Paper Type Paper Quality: Digital PDF - High quality, detailed illustrations and instructions. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin Engine Displacement: 760cc (approx.) Bore X Stroke: Specifics detailed within manual Cooling System: Liquid-cooled Performance Horsepower Rating: Approx. 50-55 HP (subject to specific tuning and regulations) Torque Rating: Specifics detailed within manual Fuel System Fuel Delivery: Fuel Injection (EFI) - likely Keihin or similar. Fuel Type: Unleaded gasoline, 87 octane minimum recommended. Ignition System Ignition Type: Electronic Ignition (CDI) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse. Features Drive System: On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector. Gear Reduction: Specific ratios detailed within manual for high/low range and final drive. Clutch Type: Roller-type clutch system. 📐 Dimensions Exterior Length: Approx. 83 inches / 210.8 cm Width: Approx. 46 inches / 116.8 cm Height: Approx. 47 inches / 119.4 cm Wheelbase: Approx. 56.5 inches / 143.5 cm Weights Dry Weight: Approx. 640 lbs / 290 kg Towing Capacity: 1500 lbs / 680 kg Rack Capacity Front: 100 lbs / 45 kg Rack Capacity Rear: 200 lbs / 90 kg 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear, engine braking. Suspension: Independent Front Suspension (IFS) and Independent Rear Suspension (IRS) for stability and comfort. Passive Features Lighting: Dual headlights, brake/taillight. Ergonomics: Ergonomically designed seating for rider and passenger comfort. 💡 Technology Features Infotainment Display Features: Digital instrument cluster displaying speed, RPM, fuel level, gear selection, odometer, trip meter. Driver Assistance Assist Features: Engine braking system, On-Demand AWD. Connectivity Charging Ports: May include accessory outlets for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hours, typically every 100 hours or...