Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Codes Product Code: POL-SPRT800TR-2008-SRM-PDF Introduction Market Position Segment: Premium 2-Up All-Terrain Vehicle (ATV) Competitive Analysis Competitors: Competed with other large-displacement utility ATVs offering passenger capability, such as Can-Am Outlander MAX and Arctic Cat Prowler. Key Features Seating: Designed for two riders with a comfortable, integrated passenger seat and backrest. Engine Type: Powerful V-twin engine optimized for torque and trail performance. Suspension Type: Independent Front Suspension (IFS) and IRS (Independent Rear Suspension) for superior ride quality and ground clearance. Manual Details Coverage Areas Primary Coverage: Mechanical Technicians Page Count Estimated Pages: 500+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Complete engine overhaul, including teardown, inspection, assembly, and troubleshooting for the 760cc ProStar engine. Transmission: Detailed procedures for automatic transmission (PVT - Polaris Variable Transmission) maintenance, repair, and adjustment, including belt inspection and replacement. Drivetrain: Coverage for front and rear driveshafts, differentials, and final drive components, including hub and bearing service. Suspension: Front and rear suspension system repair, including shock absorber adjustment, replacement, and linkage service for the independent suspension. Brakes: Hydraulic brake system service, including caliper overhaul, master cylinder replacement, fluid bleeding, and rotor/pad inspection and replacement. Electrical: Comprehensive electrical system troubleshooting, wiring diagrams, component testing (starter, alternator, battery, ignition), lighting, and accessories. Fuel System: Fuel tank, fuel pump, fuel injection system (EFI) diagnostics and repair, including injector servicing and fuel pressure testing. Cooling System: Radiator, fan, coolant hoses, and thermostat service and replacement. Exhaust System: Exhaust pipe, muffler, and heat shield inspection and replacement. Bodywork: Body panel removal, installation, and repair, including fender, seat, and handlebar service. Chassis: Frame inspection, steering system maintenance, and wheel alignment procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), tire pressure checks. Troubleshooting: Diagnostic flowcharts and common problem identification for engine performance, electrical issues, and drivetrain malfunctions. Component Rebuild: Detailed step-by-step instructions for rebuilding major components like the engine, transmission, and brake calipers. Diagnostics: Procedures for using diagnostic tools (if applicable) and interpreting fault codes for EFI systems. Safety Checks: Inspection procedures for critical safety components such as brakes, steering, and suspension. Technical Depth Depth: Comprehensive, suitable for professional technicians, covering advanced diagnostics, complete teardowns, and rebuild procedures. Manual Specifications File Format Format: Digital PDF Print Quality Quality: High-resolution scans, clear text, and legible diagrams for easy printing and viewing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin, liquid-cooled Displacement: 760cc (actual displacement closer to 775cc) Bore X Stroke: 83 mm x 71.5 mm Fuel System: Electronic Fuel Injection (EFI) Compression Ratio: 9.5:1 Ignition: CDI Electronic Ignition Starting System: Electric Start Performance Horsepower Est: Approx. 50 HP Torque Est: Approx. 45 lb-ft Fuel System Fuel Type: Unleaded Gasoline Fuel Capacity: 5.25 US gal (19.9 L) Transmission Standard Type: Automatic (PVT - Polaris Variable Transmission) Gear Selection: High, Low, Neutral, Reverse, Park Drive System: On-Demand True AWD/2WD with VersaTrac Features Braking System: Engine Braking Component on PVT Fluid Specifications Transmission Fluid: Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent (e.g., 75W-90 gear oil for some components) Dimensions Exterior Length: 83 in. (210.8 cm) Width: 45.5 in. (115.6 cm) Height: 50 in. (127 cm) Wheelbase: 56 in. (142.2 cm) Ground Clearance: 11.25 in. (28.6 cm) Weights Dry Weight: 745 lbs (338 kg) Cargo Capacity Rear Rack: 100 lbs (45 kg) Towing Capacity: 1500 lbs (680 kg) Wheels Tires Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 11-12 Wheel Bolt Pattern: 4/110 mm Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically subjected to automotive crash testing standards like NHTSA) Active Features Braking: Hydraulic disc brakes front and rear, engine braking through PVT Traction Control: On-Demand True AWD system Passive Features Lighting: Dual 35W Halogen Headlights, 35W Halogen Tail/Brake Light Roll Over Protection: Standard ROPS (Roll-Over Protection Structure) not included, though aftermarket options may exist. Technology Features Infotainment Display: Digital Gauge with Fuel Level, Clock, Speedometer, Odometer, Trip Meter, Tachometer, High/Low Temp, Oil Pressure, and AWD Indicator. Driver Assistance Aiding Systems: On-Demand True All-Wheel Drive (AWD) system that automatically engages front wheels when rear wheels lose traction. Connectivity Accessories: Pre-wired for accessory installation (winch, lighting, etc.). Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months, whichever comes first. Air Filter Cleaning: Inspect every 25 hours, clean/replace as needed based on operating conditions. Spark Plug Replacement: Inspect every 100 hours, replace as needed. Recommended replacement interval typically around 1000 hours or as wear dictates. Pvt Belt Inspection: Inspect every 50 hours for wear, cracks, or fraying. Replace when belt thickness is below service limit (typically around 8mm). Brake Fluid...