This manual covers the XP 850 and 850 Touring models, produced from 2012 onwards. Known for its robust 850cc twin-cylinder engine and a host of advanced features, the XP line is engineered for demanding off-road performance and versatility. Key innovations include Electronic Power Steering (EPS) for enhanced rider control and a durable chassis designed to tackle challenging terrains. This workshop service manual provides comprehensive information for these capable all-terrain vehicles. This English-language workshop service manual offers detailed instructions for the maintenance, repair, and troubleshooting of the XP 850. It encompasses all major systems, including the engine, fuel, cooling, clutch, drivetrain, and electrical systems, along with comprehensive wiring diagrams. The manual is designed to empower both professional mechanics and experienced DIY enthusiasts with the knowledge required to ensure the optimal performance and longevity of their vehicle, covering everything from routine maintenance procedures to in-depth diagnostics and component overhauls. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP 850 Model Variant: Sportsman 850 Touring Year: 2012+ Product Type: Workshop Service Manual Product Format: PDF Download 👋 Introduction Market Position Target Audience: Professional mechanics and experienced DIY users seeking to maintain and repair their Polaris Sportsman 850 XP EPS. Competitive Analysis Value Proposition: Provides dealer-level repair information, enabling significant cost savings on maintenance and repairs. Key Features Benefits: Instant access, permanent digital storage, detailed instructions, high-quality diagrams, well-structured content with bookmarks. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for Polaris Sportsman XP 850 (2012 onwards), including EPS and Touring variants. Page Count Estimated Page Count: Likely over 500 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service / Repair Manual Language Language: English Format File Format: PDF Delivery Method: Digital Download (ZIP archive) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, maintenance, and troubleshooting for the 850cc twin-cylinder engine. Fuel System: EFI system, fuel injectors, idle air control, fuel pump, fuel tank and lines. Cooling System: Radiator, coolant, water pump, thermostat, fan operation, and troubleshooting. Clutch System: PVT (Polaris Variable Transmission) system, primary and secondary clutch inspection, service, and replacement. Drivetrain: Final drive units, differentials, driveshafts, and axle maintenance. Transmission: Transmission operation, shift linkage, gear selector mechanism, and troubleshooting. Electrical System: Complete electrical system coverage including battery, starter motor, charging system, ignition coil, and wiring diagrams. Ignition System: Ignition coil, spark plugs, and ignition timing diagnostics. Efi Diagnostics: Detailed EFI diagnostics, including use of the 'Digital Wrench System'. Bodywork Frame: Body and framework inspection and basic service procedures. Steering Suspension: Steering system components, suspension setup, and maintenance. Brake System: Brake system inspection, service, and troubleshooting. Wiring Diagrams: Full, detailed wiring diagrams for the entire electrical system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points. Troubleshooting: Extensive troubleshooting guides for common and complex issues across all systems. Repair: Detailed step-by-step repair instructions for all major components and systems. Disassembly Assembly: Complete procedures for engine disassembly and assembly, as well as other major component overhauls. Diagnostics: EFI diagnostics, electrical system diagnostics, and component testing procedures. Technical Depth Depth: High-definition, detailed instructions suitable for both professional mechanics and experienced DIY enthusiasts. Diagnostic Tools: Specific guidance on using proprietary diagnostic tools like the 'Digital Wrench System'. 📊 Manual Specifications File Format Readability: Viewable on any device with Adobe Acrobat Reader. Print Quality Printable: Yes, the manual is ready to print. Diagram Quality: High Definition diagrams included. Binding Type Digital Format: PDF within a ZIP archive. Paper Type Digital Access: Permanent storage on user's hard drive. Software Requirements Reader Software: Adobe Acrobat Reader (free download). Extraction Software: WinZip or WinRAR (free download available). ⚙️ Engine Specifications Primary Engine Engine Type: 850cc DOMESTIC TWIN CYLINDER, 4-CYCLE LIQUID-COOLED Performance Bore X Stroke: Specifics detailed within the manual, but typically around 93mm x 73.4mm for this engine. Compression Ratio: Detailed in manual, expected around 10.0:1 to 11.0:1. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline (Octane rating specified in manual). Cooling System Cooling Method: Liquid-cooled via radiator and fan. Lubrication System Oil Type: Specific viscosity and API rating will be detailed in the manual (e.g., SAE 10W-50 Synthetic). Oil Capacity: Specified in the manual, likely around 2.5-3.0 quarts including filter. 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking. Optional Gear Selection: High, Low, Neutral, Reverse, Park (typically lever-operated). Features Drive Modes: 2WD/AWD on-demand system (details on engagement/disengagement procedures). Fluid Type Transmission Fluid: Specific PVT fluid or appropriate synthetic lubricant specified in the manual. 📐 Dimensions Exterior Wheelbase: Approximately 56.5 inches for XP models (Touring may vary slightly). Weights Dry Weight: Around 600-620 lbs (depending on exact configuration, specified in manual). Ground Clearance: Approximately 11.5 inches (specified in manual). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes front and rear, with parking brake mechanism. Electronic Power Steering: EPS (Electronic Power Steering)...