Polaris Sportsman 850 XP Touring 2012 2013 Service Manual
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Basic Information Identification Make: Polaris Model: Sportsman 850 XP Touring Year: 2012, 2013 Vehicle Type: ATV (All-Terrain Vehicle) Variant: XP Touring Introduction Market Position Target Audience: Mechanical technicians familiar with BRP products and experienced ATV owners. Aims to empower owners for DIY repairs. Competitive Analysis Value Proposition: Provides dealer-level service information, enabling significant cost savings on maintenance and repairs by avoiding shop labor and overhead. Key Features Professional Guidance: Designed to help users perform repairs like a professional automotive technician. Proprietary Components: Includes instructions for proprietary components and their manufacturers to ensure proper understanding and integrated performance. Manual Details Coverage Areas Systems Covered: ['Engine', 'Transmission', 'Fuel System', 'Ignition System', 'Lubrication System', 'Exhaust System', 'Electrical System', 'Chassis', 'Body', 'Suspension', 'Steering', 'Brakes', 'Drivetrain', 'Cooling System', 'Starting System', 'Charging System', 'Wheels and Tires', 'Frame'] Page Count Page Count: N/A (PDF format, typically hundreds of pages in comprehensive service manuals) Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Systems: Comprehensive coverage including engine assembly/disassembly, lubrication, cooling, and performance tuning. Transmission Systems: Detailed procedures for transmission removal, installation, overhaul, and component-level repair. Fuel And Ignition: In-depth information on fuel delivery, injection systems, ignition timing, and troubleshooting related to these systems. Electrical And Diagnostics: Extensive coverage of the electrical system, including wiring diagrams, component testing, and diagnostic procedures. Procedures Included Maintenance And Servicing: Routine maintenance tasks, scheduled servicing, and preventative maintenance procedures. Repair And Overhaul: Step-by-step repair and overhaul instructions for all major components and systems. Troubleshooting And Diagnostics: Systematic diagnostic strategies and troubleshooting guides for common and complex issues. Removal And Installation: Detailed instructions for the removal and installation of all major components and sub-assemblies. Assembly And Disassembly: Comprehensive guidance on the complete assembly and disassembly of the vehicle and its systems. Technical Depth Depth: Advanced technical depth, suitable for professional technicians and experienced DIY mechanics, covering complex repairs and diagnostics. Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Delivery Delivery Method: Fast and Free Electronic Delivery via Email Content Notes Special Notations: Emphasizes information denoted by WARNING, CAUTION, and NOTE for safety and procedural accuracy. Engine Specifications Primary Engine Engine Type: 4-Stroke DOHC Twin-Cylinder Displacement: 850cc (approximately) Performance Horsepower: N/A (Specific HP figures not provided in product info, but generally around 70-80 HP for this model range) Torque: N/A (Specific torque figures not provided in product info) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Cooling System Cooling Method: Liquid-Cooled Transmission Standard Transmission Type: Automatic (PVT - Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Features Engine Braking: Integrated engine braking system Fluid Specifications Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant (or equivalent 75W-140 Synthetic) Dimensions Exterior Length: N/A (Requires specific model research) Width: N/A (Requires specific model research) Height: N/A (Requires specific model research) Weights Dry Weight: N/A (Requires specific model research, typically around 700-750 lbs) Ground Clearance: N/A (Requires specific model research, typically 11-12 inches) Safety Features Ratings Safety Standard: N/A (ATVs are not typically rated by NHTSA or IIHS in the same way as cars) Active Features Braking System: Hydraulic Disc Brakes (front and rear) Traction Control: N/A (Standard for this model) Passive Features Seatbelts: N/A (ATVs typically do not have seatbelts; helmets are mandatory) Warnings Safety Emphasis In Manual: Manual stresses the importance of safety equipment and precautions when working on the vehicle. Technology Features Infotainment Display Features: Digital gauge cluster with speedometer, odometer, trip meter, fuel gauge, engine hour meter, and gear indicator. Driver Assistance Selectable 2Wd 4Wd: On-Demand 2WD/4WD system for optimal traction. Connectivity Accessory Power: Accessory power outlets for charging devices or powering accessories. Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 6 months (refer to manual for exact specification). Air Filter Cleaning: Recommended to check and clean every 50 hours or as needed based on operating conditions. Spark Plug Replacement: Typically every 200-300 hours or as recommended. Fluid Specifications Engine Oil Type: Polaris PS-4 Full Synthetic 5W-50 or PS-4 Extreme Duty 5W-50 (refer to manual for exact specification). Engine Oil Capacity: Approximately 2.0-2.5 quarts (refer to manual for exact specification). Coolant Type: Ethylene Glycol based antifreeze (refer to manual for specific mixture ratio and type). Known Issues Common Wear Items: CV boots, ball joints, tie rod ends, wheel bearings, and drive belts are common wear items on ATVs of this era. Efi Diagnostics: EFI system issues can sometimes arise, requiring careful diagnostic procedures outlined in the manual. Vehicle History Brand Heritage Manufacturer: Polaris Industries Inc. - a leading manufacturer of powersports vehicles. Model Evolution Sportsman Lineup: The Sportsman line is known for its off-road capability, comfort, and versatility. The XP (Xtreme Performance) designation signifies a higher performance variant. Touring Variant: The 'Touring' designation indicates a model optimized for rider and passenger comfort, often with features like...
N/A (Requires specific model research, typically around 700-750 lbs)
Ground Clearance:
N/A (Requires specific model research, typically 11-12 inches)
Safety Features
Ratings
Safety Standard:
N/A (ATVs are not typically rated by NHTSA or IIHS in the same way as cars)
Active Features
Braking System:
Hydraulic Disc Brakes (front and rear)
Traction Control:
N/A (Standard for this model)
Passive Features
Seatbelts:
N/A (ATVs typically do not have seatbelts; helmets are mandatory)
Warnings
Safety Emphasis In Manual:
Manual stresses the importance of safety equipment and precautions when working on the vehicle.
Technology Features
Infotainment
Display Features:
Digital gauge cluster with speedometer, odometer, trip meter, fuel gauge, engine hour meter, and gear indicator.
Driver Assistance
Selectable 2Wd 4Wd:
On-Demand 2WD/4WD system for optimal traction.
Connectivity
Accessory Power:
Accessory power outlets for charging devices or powering accessories.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 6 months (refer to manual for exact specification).
Air Filter Cleaning:
Recommended to check and clean every 50 hours or as needed based on operating conditions.
Spark Plug Replacement:
Typically every 200-300 hours or as recommended.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 Full Synthetic 5W-50 or PS-4 Extreme Duty 5W-50 (refer to manual for exact specification).
Engine Oil Capacity:
Approximately 2.0-2.5 quarts (refer to manual for exact specification).
Coolant Type:
Ethylene Glycol based antifreeze (refer to manual for specific mixture ratio and type).
Known Issues
Common Wear Items:
CV boots, ball joints, tie rod ends, wheel bearings, and drive belts are common wear items on ATVs of this era.
Efi Diagnostics:
EFI system issues can sometimes arise, requiring careful diagnostic procedures outlined in the manual.
Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries Inc. - a leading manufacturer of powersports vehicles.
Model Evolution
Sportsman Lineup:
The Sportsman line is known for its off-road capability, comfort, and versatility. The XP (Xtreme Performance) designation signifies a higher performance variant.
Touring Variant:
The 'Touring' designation indicates a model optimized for rider and passenger comfort, often with features like a comfortable seat and handholds.
Production
Production Years:
The 850 XP Touring was a prominent model in Polaris's ATV lineup during these years.
Awards & Recognition
Recognitions
Industry Reputation:
Polaris Sportsman models are generally well-regarded in the ATV industry for their performance and features.
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