Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2009 Type: All-Terrain Vehicle (ATV) Introduction Market Position Segment: Premium, multi-purpose utility and recreational ATV. Competitive Analysis Competitors: Competed with models from Honda (e.g., FourTrax Foreman), Yamaha (e.g., Grizzly), Can-Am (e.g., Outlander). Key Features Features: Electronic Fuel Injection (EFI) for improved throttle response and cold starting, independent rear suspension (IRS) for a smoother ride, power steering (often optional or standard on higher trims), enhanced towing and carrying capacity. Manual Details Coverage Areas Coverage Scope: Complete service, repair, troubleshooting, and maintenance procedures for the 2009 Polaris Sportsman Touring 500 EFI. Page Count Estimated Pages: Likely in the range of 500-800 pages, typical for a comprehensive factory service manual. Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Detailed overhaul, diagnostics, fuel system (EFI), ignition, cooling, exhaust. Transmission: CVT (Continuously Variable Transmission) system diagnosis, belt inspection/replacement, gearcase maintenance. Drivetrain: All-wheel drive (AWD) system, front/rear differentials, drive shafts, axles, U-joints. Suspension: Front and rear suspension systems, shocks, springs, control arms, bushings, ball joints, steering linkage. Brakes: Hydraulic brake system, master cylinders, calipers, brake lines, pads, rotors, bleeding procedures. Electrical: Wiring diagrams, charging system, starting system, battery, lighting, EFI sensors, ECU troubleshooting, instrumentation. Fuel System: EFI system components (injectors, fuel pump, regulator, throttle body), fuel pressure testing, diagnostic codes. Body And Frame: Body panel removal/installation, frame inspection, seat, handlebars, racks. Cooling System: Radiator, fan, hoses, coolant specifications, thermostat. Exhaust System: Muffler, exhaust pipe, heat shields. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, spark plug service, valve adjustments (if applicable). Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides for engine, electrical, and mechanical issues. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Installation: Guidance on installing new parts or accessories. Diagnostics: EFI diagnostic codes, sensor testing, circuit testing. Technical Depth Depth: Comprehensive, covering everything from basic user maintenance to complete engine and transmission rebuilds, including detailed electrical troubleshooting. Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Quality: High-resolution scans, ensuring clarity of text, diagrams, and images for easy reading and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, single-cylinder Displacement: 499cc Bore X Stroke: Approx. 92mm x 76mm (refer to manual for exact spec) Cooling System: Liquid-cooled Performance Horsepower: Approx. 35-40 HP (estimated, depends on tuning and specific model variants) Torque: Approx. 30-35 lb-ft (estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Ignition Ignition System: Electronic Ignition (CDI) Oil Specifications Engine Oil Type: Polaris Synthetic 2W-50 (or equivalent API SG/SH/SJ rated, JASO MA certified oil). Consult manual for exact specifications. Oil Capacity: Approx. 2.2 quarts (2.1 liters) with filter change. Refer to manual for precise capacity. Transmission Standard Transmission Type: Automatic Polaris Variable Transmission (PVT) with Engine Braking Drive Modes: High, Low, Neutral, Reverse, Park Optional Optional Features: Not applicable for this model's transmission type. Features Gear Reduction: Integrated into PVT system and final drive. Gearcase Oil: Polaris Demand Drive Fluid or equivalent SAE 75W-90 Synthetic Gearcase Lubricant. Refer to manual for capacity and exact specification. Dimensions Exterior Length: Approx. 85.0 inches (215.9 cm) Width: Approx. 47.0 inches (119.4 cm) Height: Approx. 50.7 inches (128.8 cm) Wheelbase: Approx. 56.2 inches (142.7 cm) Weights Dry Weight: Approx. 677 lbs (307 kg) Ground Clearance: Approx. 11.25 inches (28.6 cm) Cargo Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) Towing Capacity: 1,750 lbs (793.8 kg) Tires Front Tire Size: AT 25 x 8-12 Rear Tire Size: AT 25 x 10-12 Wheels Wheel Bolt Pattern: 4/156mm Safety Features Ratings Safety Ratings: Not applicable (ATVs do not have standardized crash ratings like cars). Active Features Braking System: Hydraulic disc brakes front and rear, Engine Braking in PVT. Drive System: On-Demand True All-Wheel Drive (AWD) with electronic activation. Passive Features Lighting: Dual 50W headlights, brake light, taillight. Ergonomics: Comfortable seating for two, ergonomic handlebar design. Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, high/low beam indicator, neutral light, AWD indicator. No advanced infotainment features. Driver Assistance Assistance Features: Power steering (on equipped models), On-Demand True AWD. Connectivity Connectivity: No electronic connectivity features such as Bluetooth or smartphone integration. Maintenance Service Intervals Oil Change Interval: Every 100 hours or 12 months. Consult manual for specific conditions. Air Filter Maintenance: Inspect every 25 hours, clean or replace as needed. More frequent cleaning in dusty conditions. Spark Plug Service: Replace every 100 hours or 12 months. Check gap periodically. Cv Belt Inspection: Inspect every 50 hours, replace if worn or damaged. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 brake fluid. Consult manual for specific type. Coolant:...