The Sportsman Touring 500 EFI, a 2009 model, represents a robust and versatile all-terrain vehicle engineered for both utility and recreational riding, excelling in two-up comfort and extended excursions. Building on a strong heritage in off-road vehicles, this model features a powerful 499cc liquid-cooled engine with Electronic Fuel Injection (EFI), providing reliable performance. Key attributes include Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD), and substantial towing and cargo capacities, making it a capable companion for various terrains and tasks. Its design prioritizes rider comfort and control, positioning it as a competitive option in its class. This comprehensive workshop repair and service manual provides essential information for maintaining and repairing the Sportsman Touring 500 EFI. It covers a wide array of systems, including the engine, fuel and ignition systems, drivetrain, transmission, suspension, steering, brakes, and electrical systems. The manual offers detailed maintenance procedures, systematic troubleshooting guides, diagnostic capabilities, and step-by-step repair instructions with factory specifications. Its purpose is to empower owners, technicians, and mechanics with the knowledge needed to ensure the vehicle's optimal performance, longevity, and safe operation. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Year: 2009 Product Name: Polaris Sportsman Touring 500 EFI 2009 Repair Service Manual PDF Download Codes Vin Decoder Base: The Polaris VIN structure for this era typically starts with '4XJ' or similar manufacturer codes, followed by model and year identifiers. 👋 Introduction Market Position Market Segment: Polaris Sportsman series is positioned as a premium, versatile All-Terrain Vehicle (ATV) suitable for utility, trail riding, and recreational purposes, with the Touring model specifically catering to two-up riding comfort and longer excursions. Competitive Analysis Competitors: Competes with other major ATV manufacturers in the 500cc-class utility/recreational segment, such as Can-Am Outlander 500, Arctic Cat 500 TRV, and Yamaha Grizzly 550. Key Features Key Features Vehicle: Dual-seat comfort, powerful 500cc EFI engine, Independent Rear Suspension (IRS), Active Descent Control (ADC) or Engine Braking System (EBS), On-Demand All-Wheel Drive (AWD), power steering (often optional on this trim), substantial towing and payload capacities. Key Features Manual: Comprehensive coverage, detailed diagrams and illustrations, step-by-step repair instructions, troubleshooting guides, maintenance schedules, and factory specifications. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Drivetrain, Transmission, Suspension, Steering, Brakes, Electrical System, Bodywork, Chassis, Cooling System, Lubrication System, Exhaust System, Frame, Drive Shafts, Axles, Wheels, Tires, Controls, Instruments, Lighting, Security Systems, and much more. Page Count Estimated Page Count: Approximately 300-450 pages (typical for a comprehensive service manual of this era and complexity). Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly of the 500cc EFI engine, including top-end (cylinder head, valves, camshaft) and bottom-end (crankshaft, connecting rods, pistons) components. Fuel And Ignition: In-depth coverage of the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors (MAP, TPS, IAT, ECT), ECM/ECU, and ignition coil operation, diagnosis, and repair. Drivetrain And Transmission Drivetrain: Comprehensive details on the Automatic PVT (Polaris Variable Transmission) including belt inspection, replacement, clutch service, and final drive assembly (gearcase, differentials, driveshafts, CV joints). Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, spark plug checks, valve adjustments if applicable), general inspections, lubrication points, and winterization/storage procedures. Diagnostic Procedures: Systematic troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, electrical system testing, component testing procedures, and symptom-based diagnostic flowcharts. Repair Procedures: Step-by-step instructions for component removal, repair, replacement, and installation, covering virtually all mechanical and electrical systems of the ATV. Technical Depth Diagnostic Capabilities: Advanced diagnostic capabilities, including electrical schematic interpretation, voltage/resistance testing of sensors and actuators, and EFI system parameter analysis. Rebuild Information: Complete rebuild procedures for major components such as the engine, transmission, and differentials, including torque specifications and critical clearances. Troubleshooting Methodology: Structured troubleshooting methodology, guiding technicians through logical steps to identify and resolve issues efficiently. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans or digital original ensuring clear text, diagrams, and illustrations suitable for printing. Binding Type Binding Type: N/A (PDF Download) Paper Type Paper Type: N/A (PDF Download) Searchability Searchability: Likely searchable text (OCR'd) for quick information retrieval. Digital Features Digital Features: Hyperlinked table of contents and index for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Liquid-cooled, SOHC, 4-valve Displacement: 499cc Bore X Stroke: 92 mm x 76 mm (approximate, verify with manual) Performance Horsepower: Approximately 30-35 HP (peak, actual may vary slightly based on tuning and conditions - manual will have exact figures). Torque: Specific torque figures are not typically advertised but are available in detailed service manuals. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle body Fuel Type: Unleaded gasoline, minimum 87 octane Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: Approximately 2.0 -...