The Sportsman Touring 500 H.O. is a versatile All-Terrain Vehicle (ATV) designed for both recreational riding and utility tasks, covering model years 2012 and 2013. Engineered for comfort and capability, this touring model emphasizes rider experience for longer excursions, often featuring a passenger seat and enhanced suspension. The brand has a strong legacy in the ATV market, with the Sportsman line being a flagship offering known for its innovation and utility. This ATV is equipped with a 499cc liquid-cooled engine, an automatic CVT transmission with on-demand All-Wheel Drive, and hydraulic disc brakes, making it a robust choice for various terrains. This comprehensive Factory Service Manual (FSM) provides detailed procedures for the complete service, repair, and workshop maintenance of the Sportsman Touring 500 H.O. for the 2012 and 2013 model years. It covers all essential systems, including the engine, fuel, cooling, ignition, transmission, drivetrain, suspension, brakes, steering, and electrical systems. The manual offers step-by-step instructions for assembly, disassembly, diagnostics, troubleshooting, and component replacement, ensuring owners and technicians can effectively maintain and repair the vehicle. It includes factory-level detail, such as torque specifications and special tool requirements, to facilitate accurate and efficient work. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 H.O. Vehicle Type: All-Terrain Vehicle (ATV) Body Style: Touring Generation Model Years Covered: 2012, 2013 Codes Vin Position Engine: Not Applicable to ATVs in the same way as cars Product Sku: Provided as part of sales listing (not in description) 👋 Introduction Market Position Positioning: The Polaris Sportsman Touring 500 H.O. is positioned as a capable and comfortable multi-purpose ATV for recreational riding, utility tasks, and light trailering. Competitive Analysis Competitors: Competes with similar offerings from Can-Am (Outlander), Yamaha (Grizzly), Arctic Cat (Prowler), and Honda (FourTrax Foreman/Rubicon). Key Features Touring Design: Emphasis on rider comfort, storage, and capability for longer excursions, often including features like a passenger seat and upgraded suspension. Manual Value: This manual provides the essential technical data and procedures required for owners and technicians to maintain, diagnose, and repair the specific model years, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service, Repair, and Workshop Procedures Secondary Coverage: Servicing, Diagnostics, Troubleshooting, Component Replacement, Assembly/Disassembly Page Count Estimated Page Count: Comprehensive, exceeding 500 pages (typical for full service manuals) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download Download Access: Instant download, no expiry dates 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics, and component overhauls Fuel System: Fuel pump, injectors, fuel lines, fuel tank, carburetor/EFI system diagnostics and repair Cooling System: Radiator, fan, water pump, thermostat, coolant flow, and leak detection Ignition System: CDI unit, ignition coil, spark plugs, wiring, timing Transmission: CVT system, drive clutch, driven clutch, belt inspection/replacement, gearcase service Drivetrain: Front and rear differentials, driveshafts, universal joints, wheel hubs Suspension: Front and rear A-arms, shocks, springs, bushings, wheel bearings, adjustment procedures Brakes: Hydraulic brake system, calipers, master cylinders, brake lines, pads, rotors, bleeding procedures Steering: Handlebar assembly, steering shaft, tie rods, steering linkage, geometry Electrical System: Battery, charging system (stator, regulator/rectifier), lighting, starting system, instrumentation, wiring diagrams Frame And Bodywork: Frame inspection, body panel removal/installation, seat, racks, fenders Exhaust System: Muffler, head pipe, heat shields, emissions control components Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, lubrication, pre-ride inspections Troubleshooting: Diagnostic flowcharts, symptom-based problem solving for various systems Repair: Component repair, replacement, and adjustment for all covered systems Overhaul: Detailed procedures for engine, transmission, and differential rebuilds Diagnostics: Electrical system diagnostics, fuel system testing, ignition system analysis Assembly Disassembly: Step-by-step guides for dismantling and reassembling all major components and sub-assemblies Technical Depth Depth: Factory-level detail, covering everything from routine maintenance to complete engine and transmission rebuilds Detail Level: Includes torque specifications, clearances, special tool requirements, and detailed diagnostic procedures 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Print Quality: Designed for digital viewing and printing, typically high-resolution for clarity of diagrams and text Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 4-Valve Engine Displacement: 499cc Engine Cooling: Liquid-Cooled Bore X Stroke: Refer to manual for precise figures (typical for 500cc class) Compression Ratio: Refer to manual for precise figures Performance Horsepower: Approx. 32 HP (actual figures vary by year and specific tune) Torque: Refer to manual for precise figures Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) or Carburetor (depending on specific sub-model/year variance, manual will detail) Fuel Type: Unleaded Gasoline (minimum Octane rating specified in manual) Fuel Tank Capacity: Approx. 4.0 US gal (15.1 L) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Selection: On-Demand All-Wheel Drive (AWD) /...