POLARIS SPORTSMAN TOURING 800 EFI Service Repair PDF Manual 2009-2011 Download
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variant: Touring Engine Type: EFI (Electronic Fuel Injection) Production Years Covered: 2009, 2010, 2011 Codes Engine Code: Likely Polaris ProStar engine variant, specific code not provided but characterized by 800cc V-twin architecture. Chassis Code: Specific chassis codes not explicitly stated, but refers to the Polaris Sportsman chassis platform. 👋 Introduction Market Position Vehicle Segment: High-performance, large-displacement All-Terrain Vehicle (ATV), specifically designed for touring and utility purposes. Competitive Analysis Key Competitors: Competes with other premium 800cc+ ATVs from brands like Can-Am (Outlander series), Arctic Cat (Prowler series), and Yamaha (Grizzly series) from the same era. Key Features Touring Focus: Emphasis on comfort for longer rides, with features like independent rear suspension, ergonomic seating for two, and extended wheelbase for stability. Powertrain Performance: Powerful 800cc V-twin engine offering significant torque and horsepower for tackling varied terrain and carrying loads. Efi Technology: Electronic Fuel Injection ensures optimal performance, throttle response, and fuel efficiency across different altitudes and temperatures. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, maintenance, rebuilding, refurbishing, and restoration. Page Count Estimated Page Count: Estimated 500+ pages (typical for a full service manual for this class of vehicle). Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Powertrain: Complete engine overhaul, fuel system diagnostics and repair, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: All-Wheel Drive (AWD) system, On-Demand AWD engagement, front and rear differentials, drive shafts, CV joints, clutch system (Primary and Secondary). Suspension And Steering: Front and rear suspension components, shock absorbers, springs, control arms, ball joints, steering system, tie rods, steering rack. Brakes: Hydraulic brake system, front and rear brake calipers, brake lines, master cylinder, brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system (stator, rectifier/regulator), starter motor, lighting system (headlights, taillights, auxiliary lights), electrical connectors, fuses, relays, wiring diagrams. Fuel System: EFI system components (fuel pump, injectors, throttle body, sensors), fuel tank, fuel lines, fuel filter replacement. Body And Chassis: Frame inspection and repair, body panels, fenders, racks, seat, handlebar assembly, plastics. Procedures Included Maintenance Procedures: Routine inspections, oil changes, filter replacements (air, oil, fuel), spark plug service, coolant checks and flushes, lubrication points. Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic codes (if applicable), electrical testing procedures, fuel system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all covered systems. Rebuild Procedures: Detailed procedures for engine rebuild, transmission overhaul, suspension component replacement, and other major component refurbishments. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance tasks to advanced engine and drivetrain rebuilds, including detailed torque specifications and tolerances. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Presumed to be searchable, typical for professionally formatted PDF manuals. Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 799cc (approximate) Engine Configuration: V-twin, 4-stroke, liquid-cooled Engine Bore X Stroke: Specific bore x stroke not provided, but typical for 800cc V-twins of the era. Performance Estimated Horsepower: Approximately 50-60 HP (at the crank). Estimated Torque: Around 55-65 ft-lbs (at the crank). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane (minimum). Lubrication Oil Type: SAE 10W-50 Synthetic ATV specific oil (or as specified in manual). Oil Capacity: Approximately 2.2 quarts (2.1 liters) with filter change (verify with manual). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Transmission Modes: High, Low, Neutral, Reverse, Park. Features Drive Select: 2WD/AWD On-Demand system engagement. Belt Maintenance: CVT belt inspection, tension checks, and replacement procedures covered. Fluid Specifications Cvtf Type: Specific CVT fluid type required (Polaris recommends their proprietary fluid, but cross-reference may be possible). 📐 Dimensions Exterior Overall Length: Approx. 85 in. (2159 mm) Overall Width: Approx. 49.2 in. (1249 mm) Overall Height: Approx. 51.4 in. (1305 mm) Wheelbase: Approx. 56.25 in. (1429 mm) Cargo Front Rack Capacity: Approx. 100 lbs (45 kg) Rear Rack Capacity: Approx. 200 lbs (90 kg) Weights Dry Weight: Approx. 708 lbs (321 kg) (may vary slightly by configuration) Towing Capacity: 1500 lbs (680 kg) Payload Capacity: Approx. 465 lbs (211 kg) total for rider and cargo. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically subjected to formal automotive crash test ratings like cars). Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Integrated engine braking provided by the CVT system. Passive Features Lighting: Dual headlights, taillight/brake light. Hand Guards: Standard on handlebar for rider protection. Seatbelts: N/A (ATVs use rider control, not seatbelts). 💡 Technology Features Infotainment Instrumentation: Digital instrument cluster displaying speedometer, odometer, trip meter, tachometer, fuel level, gear indicator, AWD...
Likely Polaris ProStar engine variant, specific code not provided but characterized by 800cc V-twin architecture.
Chassis Code:
Specific chassis codes not explicitly stated, but refers to the Polaris Sportsman chassis platform.
👋 Introduction
Market Position
Vehicle Segment:
High-performance, large-displacement All-Terrain Vehicle (ATV), specifically designed for touring and utility purposes.
Competitive Analysis
Key Competitors:
Competes with other premium 800cc+ ATVs from brands like Can-Am (Outlander series), Arctic Cat (Prowler series), and Yamaha (Grizzly series) from the same era.
Key Features
Touring Focus:
Emphasis on comfort for longer rides, with features like independent rear suspension, ergonomic seating for two, and extended wheelbase for stability.
Powertrain Performance:
Powerful 800cc V-twin engine offering significant torque and horsepower for tackling varied terrain and carrying loads.
Efi Technology:
Electronic Fuel Injection ensures optimal performance, throttle response, and fuel efficiency across different altitudes and temperatures.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, maintenance, rebuilding, refurbishing, and restoration.
Page Count
Estimated Page Count:
Estimated 500+ pages (typical for a full service manual for this class of vehicle).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Complete engine overhaul, fuel system diagnostics and repair, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
All-Wheel Drive (AWD) system, On-Demand AWD engagement, front and rear differentials, drive shafts, CV joints, clutch system (Primary and Secondary).
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, steering system, tie rods, steering rack.
Brakes:
Hydraulic brake system, front and rear brake calipers, brake lines, master cylinder, brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system (stator, rectifier/regulator), starter motor, lighting system (headlights, taillights, auxiliary lights), electrical connectors, fuses, relays, wiring diagrams.
Troubleshooting guides for common issues, diagnostic codes (if applicable), electrical testing procedures, fuel system diagnostics.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all covered systems.
Rebuild Procedures:
Detailed procedures for engine rebuild, transmission overhaul, suspension component replacement, and other major component refurbishments.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance tasks to advanced engine and drivetrain rebuilds, including detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Presumed to be searchable, typical for professionally formatted PDF manuals.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
799cc (approximate)
Engine Configuration:
V-twin, 4-stroke, liquid-cooled
Engine Bore X Stroke:
Specific bore x stroke not provided, but typical for 800cc V-twins of the era.
Performance
Estimated Horsepower:
Approximately 50-60 HP (at the crank).
Estimated Torque:
Around 55-65 ft-lbs (at the crank).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum).
Lubrication
Oil Type:
SAE 10W-50 Synthetic ATV specific oil (or as specified in manual).
Oil Capacity:
Approximately 2.2 quarts (2.1 liters) with filter change (verify with manual).
CVT belts, ball joints, tie rod ends, wheel bearings, and brake components are common wear items for ATVs of this age and usage.
Efi Troubleshooting:
EFI system may require occasional sensor cleaning or diagnostics for issues like rough idling or starting problems.
Suspension Wear:
Given the touring nature and potential heavy use, suspension components may require proactive inspection and replacement.
📚 Vehicle History
Brand Heritage
Polaris History:
Polaris Industries Inc. is an American manufacturer of snowmobiles, ATVs, and UTVs, known for innovation in the powersports industry since its founding in 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line is one of Polaris's longest-running and most popular ATV series, known for its utility and off-road capabilities. The 'Touring' designation signifies a focus on comfort and passenger-carrying ability.
Production
Manufacturing Location:
Primarily manufactured in Polaris's facilities in Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
Specific awards for the 2009-2011 Sportsman 800 Touring are not readily documented in general industry publications, but the Sportsman platform consistently received positive reviews for its utility and performance.
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