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POLARIS SPORTSMAN TOURING 800 EFI Service Repair PDF Manual 2009-2011 Download

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 800 EFI Model Variant: Touring Engine Type: EFI (Electronic Fuel Injection) Production Years Covered: 2009, 2010, 2011 Codes Engine Code: Likely Polaris ProStar engine variant, specific code not provided but characterized by 800cc V-twin architecture. Chassis Code: Specific chassis codes not explicitly stated, but refers to the Polaris Sportsman chassis platform. 👋 Introduction Market Position Vehicle Segment: High-performance, large-displacement All-Terrain Vehicle (ATV), specifically designed for touring and utility purposes. Competitive Analysis Key Competitors: Competes with other premium 800cc+ ATVs from brands like Can-Am (Outlander series), Arctic Cat (Prowler series), and Yamaha (Grizzly series) from the same era. Key Features Touring Focus: Emphasis on comfort for longer rides, with features like independent rear suspension, ergonomic seating for two, and extended wheelbase for stability. Powertrain Performance: Powerful 800cc V-twin engine offering significant torque and horsepower for tackling varied terrain and carrying loads. Efi Technology: Electronic Fuel Injection ensures optimal performance, throttle response, and fuel efficiency across different altitudes and temperatures. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, maintenance, rebuilding, refurbishing, and restoration. Page Count Estimated Page Count: Estimated 500+ pages (typical for a full service manual for this class of vehicle). Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Powertrain: Complete engine overhaul, fuel system diagnostics and repair, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: All-Wheel Drive (AWD) system, On-Demand AWD engagement, front and rear differentials, drive shafts, CV joints, clutch system (Primary and Secondary). Suspension And Steering: Front and rear suspension components, shock absorbers, springs, control arms, ball joints, steering system, tie rods, steering rack. Brakes: Hydraulic brake system, front and rear brake calipers, brake lines, master cylinder, brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system (stator, rectifier/regulator), starter motor, lighting system (headlights, taillights, auxiliary lights), electrical connectors, fuses, relays, wiring diagrams. Fuel System: EFI system components (fuel pump, injectors, throttle body, sensors), fuel tank, fuel lines, fuel filter replacement. Body And Chassis: Frame inspection and repair, body panels, fenders, racks, seat, handlebar assembly, plastics. Procedures Included Maintenance Procedures: Routine inspections, oil changes, filter replacements (air, oil, fuel), spark plug service, coolant checks and flushes, lubrication points. Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic codes (if applicable), electrical testing procedures, fuel system diagnostics. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all covered systems. Rebuild Procedures: Detailed procedures for engine rebuild, transmission overhaul, suspension component replacement, and other major component refurbishments. Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance tasks to advanced engine and drivetrain rebuilds, including detailed torque specifications and tolerances. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Presumed to be searchable, typical for professionally formatted PDF manuals. Print Quality Image Resolution: High-resolution images, diagrams, and schematics for clarity. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Displacement: 799cc (approximate) Engine Configuration: V-twin, 4-stroke, liquid-cooled Engine Bore X Stroke: Specific bore x stroke not provided, but typical for 800cc V-twins of the era. Performance Estimated Horsepower: Approximately 50-60 HP (at the crank). Estimated Torque: Around 55-65 ft-lbs (at the crank). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane (minimum). Lubrication Oil Type: SAE 10W-50 Synthetic ATV specific oil (or as specified in manual). Oil Capacity: Approximately 2.2 quarts (2.1 liters) with filter change (verify with manual). 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Transmission Modes: High, Low, Neutral, Reverse, Park. Features Drive Select: 2WD/AWD On-Demand system engagement. Belt Maintenance: CVT belt inspection, tension checks, and replacement procedures covered. Fluid Specifications Cvtf Type: Specific CVT fluid type required (Polaris recommends their proprietary fluid, but cross-reference may be possible). 📐 Dimensions Exterior Overall Length: Approx. 85 in. (2159 mm) Overall Width: Approx. 49.2 in. (1249 mm) Overall Height: Approx. 51.4 in. (1305 mm) Wheelbase: Approx. 56.25 in. (1429 mm) Cargo Front Rack Capacity: Approx. 100 lbs (45 kg) Rear Rack Capacity: Approx. 200 lbs (90 kg) Weights Dry Weight: Approx. 708 lbs (321 kg) (may vary slightly by configuration) Towing Capacity: 1500 lbs (680 kg) Payload Capacity: Approx. 465 lbs (211 kg) total for rider and cargo. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically subjected to formal automotive crash test ratings like cars). Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Integrated engine braking provided by the CVT system. Passive Features Lighting: Dual headlights, taillight/brake light. Hand Guards: Standard on handlebar for rider protection. Seatbelts: N/A (ATVs use rider control, not seatbelts). 💡 Technology Features Infotainment Instrumentation: Digital instrument cluster displaying speedometer, odometer, trip meter, tachometer, fuel level, gear indicator, AWD...
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POLARIS SPORTSMAN TOURING 800 EFI Service Repair PDF Manual 2009-2011 Download
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 800 EFI
Model Variant:
Touring
Engine Type:
EFI (Electronic Fuel Injection)
Production Years Covered:
2009, 2010, 2011
Codes
Engine Code:
Likely Polaris ProStar engine variant, specific code not provided but characterized by 800cc V-twin architecture.
Chassis Code:
Specific chassis codes not explicitly stated, but refers to the Polaris Sportsman chassis platform.
👋 Introduction
Market Position
Vehicle Segment:
High-performance, large-displacement All-Terrain Vehicle (ATV), specifically designed for touring and utility purposes.
Competitive Analysis
Key Competitors:
Competes with other premium 800cc+ ATVs from brands like Can-Am (Outlander series), Arctic Cat (Prowler series), and Yamaha (Grizzly series) from the same era.
Key Features
Touring Focus:
Emphasis on comfort for longer rides, with features like independent rear suspension, ergonomic seating for two, and extended wheelbase for stability.
Powertrain Performance:
Powerful 800cc V-twin engine offering significant torque and horsepower for tackling varied terrain and carrying loads.
Efi Technology:
Electronic Fuel Injection ensures optimal performance, throttle response, and fuel efficiency across different altitudes and temperatures.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, maintenance, rebuilding, refurbishing, and restoration.
Page Count
Estimated Page Count:
Estimated 500+ pages (typical for a full service manual for this class of vehicle).
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Complete engine overhaul, fuel system diagnostics and repair, ignition system, exhaust system, cooling system, lubrication system.
Drivetrain:
All-Wheel Drive (AWD) system, On-Demand AWD engagement, front and rear differentials, drive shafts, CV joints, clutch system (Primary and Secondary).
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, steering system, tie rods, steering rack.
Brakes:
Hydraulic brake system, front and rear brake calipers, brake lines, master cylinder, brake fluid specifications, bleeding procedures.
Electrical System:
Battery, charging system (stator, rectifier/regulator), starter motor, lighting system (headlights, taillights, auxiliary lights), electrical connectors, fuses, relays, wiring diagrams.
Fuel System:
EFI system components (fuel pump, injectors, throttle body, sensors), fuel tank, fuel lines, fuel filter replacement.
Body And Chassis:
Frame inspection and repair, body panels, fenders, racks, seat, handlebar assembly, plastics.
Procedures Included
Maintenance Procedures:
Routine inspections, oil changes, filter replacements (air, oil, fuel), spark plug service, coolant checks and flushes, lubrication points.
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic codes (if applicable), electrical testing procedures, fuel system diagnostics.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all covered systems.
Rebuild Procedures:
Detailed procedures for engine rebuild, transmission overhaul, suspension component replacement, and other major component refurbishments.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance tasks to advanced engine and drivetrain rebuilds, including detailed torque specifications and tolerances.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Presumed to be searchable, typical for professionally formatted PDF manuals.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
799cc (approximate)
Engine Configuration:
V-twin, 4-stroke, liquid-cooled
Engine Bore X Stroke:
Specific bore x stroke not provided, but typical for 800cc V-twins of the era.
Performance
Estimated Horsepower:
Approximately 50-60 HP (at the crank).
Estimated Torque:
Around 55-65 ft-lbs (at the crank).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum).
Lubrication
Oil Type:
SAE 10W-50 Synthetic ATV specific oil (or as specified in manual).
Oil Capacity:
Approximately 2.2 quarts (2.1 liters) with filter change (verify with manual).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Transmission Modes:
High, Low, Neutral, Reverse, Park.
Features
Drive Select:
2WD/AWD On-Demand system engagement.
Belt Maintenance:
CVT belt inspection, tension checks, and replacement procedures covered.
Fluid Specifications
Cvtf Type:
Specific CVT fluid type required (Polaris recommends their proprietary fluid, but cross-reference may be possible).
📐 Dimensions
Exterior
Overall Length:
Approx. 85 in. (2159 mm)
Overall Width:
Approx. 49.2 in. (1249 mm)
Overall Height:
Approx. 51.4 in. (1305 mm)
Wheelbase:
Approx. 56.25 in. (1429 mm)
Cargo
Front Rack Capacity:
Approx. 100 lbs (45 kg)
Rear Rack Capacity:
Approx. 200 lbs (90 kg)
Weights
Dry Weight:
Approx. 708 lbs (321 kg) (may vary slightly by configuration)
Towing Capacity:
1500 lbs (680 kg)
Payload Capacity:
Approx. 465 lbs (211 kg) total for rider and cargo.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically subjected to formal automotive crash test ratings like cars).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Integrated engine braking provided by the CVT system.
Passive Features
Lighting:
Dual headlights, taillight/brake light.
Hand Guards:
Standard on handlebar for rider protection.
Seatbelts:
N/A (ATVs use rider control, not seatbelts).
💡 Technology Features
Infotainment
Instrumentation:
Digital instrument cluster displaying speedometer, odometer, trip meter, tachometer, fuel level, gear indicator, AWD status, and diagnostic information.
Driver Assistance
Parking Brake:
Hand-operated parking brake lever.
Connectivity
Charging Port:
Often includes a 12V power outlet for charging accessories.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 1,000 miles (1,600 km), or 6 months, whichever comes first. (Refer to manual for specific conditions).
Air Filter Cleaning:
Inspect every 25 hours, clean or replace as needed. More frequently in dusty conditions.
Spark Plug Replacement:
Recommended at 1,000 miles (1,600 km) or annually. (Specific plug type and gap in manual).
Cv Belt Inspection:
Inspect at 50-hour intervals or annually. Replace if worn, frayed, or damaged.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. (Polaris brand recommended).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belts, ball joints, tie rod ends, wheel bearings, and brake components are common wear items for ATVs of this age and usage.
Efi Troubleshooting:
EFI system may require occasional sensor cleaning or diagnostics for issues like rough idling or starting problems.
Suspension Wear:
Given the touring nature and potential heavy use, suspension components may require proactive inspection and replacement.
📚 Vehicle History
Brand Heritage
Polaris History:
Polaris Industries Inc. is an American manufacturer of snowmobiles, ATVs, and UTVs, known for innovation in the powersports industry since its founding in 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line is one of Polaris's longest-running and most popular ATV series, known for its utility and off-road capabilities. The 'Touring' designation signifies a focus on comfort and passenger-carrying ability.
Production
Manufacturing Location:
Primarily manufactured in Polaris's facilities in Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
Specific awards for the 2009-2011 Sportsman 800 Touring are not readily documented in general industry publications, but the Sportsman platform consistently received positive reviews for its utility and performance.
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