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POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual 2008 Download

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman X2 700 EFI / 800 EFI / 800 Touring Model Variants: X2 700 EFI, X2 800 EFI, 800 Touring Year: 2008 Generation Generation Code: Second Generation Sportsman (post-2004 redesign) Codes Engine Codes: 700 EFI (likely derived from ProStar 700), 800 EFI (likely derived from ProStar 800) 👋 Introduction Market Position Vehicle Segment: Premium All-Terrain (ATV) / Utility ATV Target Audience: Riders seeking versatility for work, recreation, and sport, with the X2 offering unique utility features. Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat, Kawasaki Brute Force. Key Features Powertrain: Powerful V-twin EFI engines, offering strong torque and reliable performance. X2 Utility: The X2 variant's signature feature is its dual-seat configuration and a tilt bed for hauling and dumping, offering enhanced utility compared to standard ATVs. Suspension: Independent suspension front and rear for superior ride comfort and handling over varied terrain. AWD System: Polaris's On-Demand all-wheel-drive system provides traction when needed, seamlessly engaging the front wheels. Efi System: Electronic Fuel Injection ensures optimal fuel delivery, improving throttle response, cold starting, and fuel efficiency. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, repair, and maintenance for all covered models. Page Count Estimated Page Count: Likely 500+ pages (typical for a full service manual covering multiple variants) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnosis, cooling system, lubrication system, fuel system (EFI), ignition system, exhaust system, starting system. Transmission Drivetrain: Automatic transmission (PVT - Polaris Variable Transmission), clutch system (primary and secondary), drive shafts, differentials (front and rear), AWD system (On-Demand), axle assemblies, final drive. Brakes: Hydraulic brake system, master cylinders, calipers, brake pads, brake lines, parking brake, bleeding procedures. Suspension Steering: Front and rear suspension (independent), shocks, springs, control arms, bushings, steering system components, tie rods, wheel alignment specifications. Electrical Electronics: Complete wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, brake lights), ignition switch, starter motor, fuses, relays, diagnostic port (if applicable), accessory circuits. Bodywork Chassis: Frame construction, body panels (plastic and metal), seat assembly, cargo rack systems, bumpers, storage compartments, X2 specific features (tilting bed). Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, EFI control module (ECU), throttle body, injectors, sensor diagnostics (TPS, MAP, IAT, O2 - if equipped). Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug replacement, air filter service, coolant checks and flushes, lubrication points. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common issues and their resolutions. Repair Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems. Specifications Data: Torque specifications, clearances, timing information, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs). Technical Depth Depth Of Coverage: Highly detailed, covering from basic adjustments and fluid changes to complete engine and transmission overhauls, electrical system diagnostics, and chassis component rebuilds. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Print Readability: Designed for clear viewing on screen and printing, with high-resolution diagrams and text. Binding Type Digital Format: Downloadable file, no physical binding. Paper Type Digital Medium: Digital media, no physical paper type. ⚙️ Engine Specifications Primary Engine Engine Type 700: 700cc V-twin, liquid-cooled, 4-stroke, SOHC, 8-valve Engine Type 800: 800cc V-twin, liquid-cooled, 4-stroke, SOHC, 8-valve Performance Horsepower 700: Approx. 50 HP (est. for 2008 model) Horsepower 800: Approx. 55 HP (est. for 2008 model) Torque 700: Approx. 47 ft-lbs (est. for 2008 model) Torque 800: Approx. 52 ft-lbs (est. for 2008 model) Fuel System Fuel Induction: Electronic Fuel Injection (EFI) - Likely throttle body size around 40mm. Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled Lubrication Oil Type Recommendation: SAE 5W-50 Synthetic Motorcycle Oil (e.g., Polaris Synthetic PS-4 or equivalent) Oil Capacity With Filter: Approx. 2.2 US quarts (2.1 Liters) - refer to manual for exact capacity. 🔧 Transmission Standard Transmission Type: Automatic (Polaris Variable Transmission - PVT) Drive Modes: High, Low, Neutral, Reverse, Park Features Clutch System: Dual clutch system (Primary/Drive Clutch and Secondary/Driven Clutch) AWD Engagement: On-Demand All-Wheel Drive (AWD) - automatically engages front drive when rear wheels lose traction. Fluid Type Transmission Fluid Type: Polaris Synthetic PVT Fluid or equivalent CVT fluid. 📐 Dimensions Exterior Length: Approx. 83.5 inches (212.1 cm) Width: Approx. 46 inches (116.8 cm) Height: Approx. 50.2 inches (127.5 cm) Cargo Rear Rack Capacity: Approx. 100 lbs (45 kg) X2 Tilt Bed Capacity: Approx. 300 lbs (136 kg) Weights Dry Weight: Approx. 675-700 lbs (306-318 kg) depending on model configuration. Towing Capacity: Approx. 1,500 lbs (680 kg) Payload Capacity: Approx. 450 lbs (204 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI standards for ATVs. Active Features Braking System: Hydraulic disc brakes (front and...
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POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual 2008 Download
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman X2 700 EFI / 800 EFI / 800 Touring
Model Variants:
X2 700 EFI, X2 800 EFI, 800 Touring
Year:
2008
Generation
Generation Code:
Second Generation Sportsman (post-2004 redesign)
Codes
Engine Codes:
700 EFI (likely derived from ProStar 700), 800 EFI (likely derived from ProStar 800)
👋 Introduction
Market Position
Vehicle Segment:
Premium All-Terrain (ATV) / Utility ATV
Target Audience:
Riders seeking versatility for work, recreation, and sport, with the X2 offering unique utility features.
Competitive Analysis
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat, Kawasaki Brute Force.
Key Features
Powertrain:
Powerful V-twin EFI engines, offering strong torque and reliable performance.
X2 Utility:
The X2 variant's signature feature is its dual-seat configuration and a tilt bed for hauling and dumping, offering enhanced utility compared to standard ATVs.
Suspension:
Independent suspension front and rear for superior ride comfort and handling over varied terrain.
AWD System:
Polaris's On-Demand all-wheel-drive system provides traction when needed, seamlessly engaging the front wheels.
Efi System:
Electronic Fuel Injection ensures optimal fuel delivery, improving throttle response, cold starting, and fuel efficiency.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, and maintenance for all covered models.
Page Count
Estimated Page Count:
Likely 500+ pages (typical for a full service manual covering multiple variants)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, diagnosis, cooling system, lubrication system, fuel system (EFI), ignition system, exhaust system, starting system.
Transmission Drivetrain:
Automatic transmission (PVT - Polaris Variable Transmission), clutch system (primary and secondary), drive shafts, differentials (front and rear), AWD system (On-Demand), axle assemblies, final drive.
Brakes:
Hydraulic brake system, master cylinders, calipers, brake pads, brake lines, parking brake, bleeding procedures.
Suspension Steering:
Front and rear suspension (independent), shocks, springs, control arms, bushings, steering system components, tie rods, wheel alignment specifications.
Electrical Electronics:
Complete wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, brake lights), ignition switch, starter motor, fuses, relays, diagnostic port (if applicable), accessory circuits.
Bodywork Chassis:
Frame construction, body panels (plastic and metal), seat assembly, cargo rack systems, bumpers, storage compartments, X2 specific features (tilting bed).
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, EFI control module (ECU), throttle body, injectors, sensor diagnostics (TPS, MAP, IAT, O2 - if equipped).
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, spark plug replacement, air filter service, coolant checks and flushes, lubrication points.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common issues and their resolutions.
Repair Rebuild:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems.
Specifications Data:
Torque specifications, clearances, timing information, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs).
Technical Depth
Depth Of Coverage:
Highly detailed, covering from basic adjustments and fluid changes to complete engine and transmission overhauls, electrical system diagnostics, and chassis component rebuilds.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Print Readability:
Designed for clear viewing on screen and printing, with high-resolution diagrams and text.
Binding Type
Digital Format:
Downloadable file, no physical binding.
Paper Type
Digital Medium:
Digital media, no physical paper type.
⚙️ Engine Specifications
Primary Engine
Engine Type 700:
700cc V-twin, liquid-cooled, 4-stroke, SOHC, 8-valve
Engine Type 800:
800cc V-twin, liquid-cooled, 4-stroke, SOHC, 8-valve
Performance
Horsepower 700:
Approx. 50 HP (est. for 2008 model)
Horsepower 800:
Approx. 55 HP (est. for 2008 model)
Torque 700:
Approx. 47 ft-lbs (est. for 2008 model)
Torque 800:
Approx. 52 ft-lbs (est. for 2008 model)
Fuel System
Fuel Induction:
Electronic Fuel Injection (EFI) - Likely throttle body size around 40mm.
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
Lubrication
Oil Type Recommendation:
SAE 5W-50 Synthetic Motorcycle Oil (e.g., Polaris Synthetic PS-4 or equivalent)
Oil Capacity With Filter:
Approx. 2.2 US quarts (2.1 Liters) - refer to manual for exact capacity.
🔧 Transmission
Standard
Transmission Type:
Automatic (Polaris Variable Transmission - PVT)
Drive Modes:
High, Low, Neutral, Reverse, Park
Features
Clutch System:
Dual clutch system (Primary/Drive Clutch and Secondary/Driven Clutch)
AWD Engagement:
On-Demand All-Wheel Drive (AWD) - automatically engages front drive when rear wheels lose traction.
Fluid Type
Transmission Fluid Type:
Polaris Synthetic PVT Fluid or equivalent CVT fluid.
📐 Dimensions
Exterior
Length:
Approx. 83.5 inches (212.1 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 50.2 inches (127.5 cm)
Cargo
Rear Rack Capacity:
Approx. 100 lbs (45 kg)
X2 Tilt Bed Capacity:
Approx. 300 lbs (136 kg)
Weights
Dry Weight:
Approx. 675-700 lbs (306-318 kg) depending on model configuration.
Towing Capacity:
Approx. 1,500 lbs (680 kg)
Payload Capacity:
Approx. 450 lbs (204 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with parking brake.
Throttle Governor:
Electronic or mechanical governor to limit top speed.
Passive Features
Seat Belt Recommendation:
While not equipped with seat belts from the factory, users are strongly advised to wear DOT-approved helmets, eye protection, and appropriate riding gear.
Rollover Protection:
ATVs are inherently unstable and do not offer the same rollover protection as enclosed vehicles; awareness of terrain and proper riding techniques are crucial.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, AWD indicator, gear selection, and warning lights.
Driver Assistance
AWD System Technology:
Polaris's proprietary On-Demand AWD system, electronically controlled for seamless engagement.
Connectivity
Diagnostic Capabilities:
Features a diagnostic connector allowing technicians to read trouble codes and monitor sensor data using proprietary diagnostic tools.
🔧 Maintenance
Service Intervals
Initial Break In:
Typically requires a break-in period of 20-50 hours or 500-1000 miles, involving gentle operation and an initial oil change. (Consult manual for exact specifications).
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first. (Consult manual for specific conditions).
Air Filter Service:
Clean every 50 hours, replace as needed. Inspect more frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 100-200 hours or annually. (Check manual for specific plug type and gap).
Transmission Fluid Check:
Check every 100 hours or annually. (Specific fluid check procedures will be in the manual).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Polaris Premium All Season Coolant or compatible).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Grease Type:
Lithium-based multi-purpose grease.
Known Issues
Common Wear Items:
Drive belts (PVT), tie rod ends, bushings, ball joints due to typical off-road use and vibration.
Electrical Connections:
Corrosion or loose connections in wiring harness, especially in wet or dirty environments. Regular inspection and dielectric grease application is recommended.
Cooling System Maintenance:
Proper coolant level and radiator integrity are crucial to prevent overheating, particularly under heavy load.
📚 Vehicle History
Brand Heritage
Polar Heritage:
Polaris Industries is a long-standing American manufacturer known for its innovation in snowmobiles, ATVs, and off-road vehicles since its founding in 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, evolving significantly over the years to incorporate advanced technology, comfort, and utility features.
X2 Development:
The X2 models were introduced to cater to riders seeking a more versatile ATV, combining traditional utility with the ability to carry a passenger and a functional cargo bed.
Production
Manufacturing Location:
Typically manufactured in the United States by Polaris Industries.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for the 2008 Sportsman X2 700/800 are not readily publicized, the Polaris Sportsman line has consistently received accolades for performance, utility, and innovation within the ATV industry.
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