POLARIS SPORTSMAN X2 700 800 EFI 800 TOURING Service Repair PDF Manual 2008 Download
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The 2008 Sportsman X2 700 EFI, 800 EFI, and 800 Touring represent a robust offering in the premium all-terrain vehicle segment. These models, part of the Second Generation Sportsman line, are engineered for versatility, catering to riders who demand capability for both work and recreation. Notable features include powerful V-twin EFI engines, independent front and rear suspension for superior ride comfort, and intelligent On-Demand all-wheel-drive system for optimal traction. The X2 variants further distinguish themselves with a dual-seat configuration and a functional tilt bed, enhancing their utility for hauling and transport. Built on a legacy of innovation, ATVs are recognized for their reliability and performance in diverse off-road conditions. This comprehensive service repair workshop manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2008 Sportsman X2 700 EFI, 800 EFI, and 800 Touring models. It covers all major systems, including the engine, transmission, drivetrain, brakes, suspension, steering, and electrical systems, offering step-by-step instructions for disassembly, repair, and reassembly. The manual includes essential technical specifications, torque values, fluid capacities, and diagnostic procedures, along with routine maintenance schedules and troubleshooting charts for common issues. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, longevity, and safety of their vehicles. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman X2 700 EFI / 800 EFI / 800 Touring Model Variants: X2 700 EFI, X2 800 EFI, 800 Touring Year: 2008 Generation Generation Code: Second Generation Sportsman (post-2004 redesign) Codes Engine Codes: 700 EFI (likely derived from ProStar 700), 800 EFI (likely derived from ProStar 800) 👋 Introduction Market Position Vehicle Segment: Premium All-Terrain (ATV) / Utility ATV Target Audience: Riders seeking versatility for work, recreation, and sport, with the X2 offering unique utility features. Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat, Kawasaki Brute Force. Key Features Powertrain: Powerful V-twin EFI engines, offering strong torque and reliable performance. X2 Utility: The X2 variant's signature feature is its dual-seat configuration and a tilt bed for hauling and dumping, offering enhanced utility compared to standard ATVs. Suspension: Independent suspension front and rear for superior ride comfort and handling over varied terrain. AWD System: Polaris's On-Demand all-wheel-drive system provides traction when needed, seamlessly engaging the front wheels. Efi System: Electronic Fuel Injection ensures optimal fuel delivery, improving throttle response, cold starting, and fuel efficiency. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, repair, and maintenance for all covered models. Page Count Estimated Page Count: Likely 500+ pages (typical for a full service manual covering multiple variants) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnosis, cooling system, lubrication system, fuel system (EFI), ignition system, exhaust system, starting system. Transmission Drivetrain: Automatic transmission (PVT - Polaris Variable Transmission), clutch system (primary and secondary), drive shafts, differentials (front and rear), AWD system (On-Demand), axle assemblies, final drive. Brakes: Hydraulic brake system, master cylinders, calipers, brake pads, brake lines, parking brake, bleeding procedures. Suspension Steering: Front and rear suspension (independent), shocks, springs, control arms, bushings, steering system components, tie rods, wheel alignment specifications. Electrical Electronics: Complete wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, brake lights), ignition switch, starter motor, fuses, relays, diagnostic port (if applicable), accessory circuits. Bodywork Chassis: Frame construction, body panels (plastic and metal), seat assembly, cargo rack systems, bumpers, storage compartments, X2 specific features (tilting bed). Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, EFI control module (ECU), throttle body, injectors, sensor diagnostics (TPS, MAP, IAT, O2 - if equipped). Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, spark plug replacement, air filter service, coolant checks and flushes, lubrication points. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common issues and their resolutions. Repair Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major systems. Specifications Data: Torque specifications, clearances, timing information, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs). Technical Depth Depth Of Coverage: Highly detailed, covering from basic adjustments and fluid changes to complete engine and transmission overhauls, electrical system diagnostics, and chassis component rebuilds. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Print Readability: Designed for clear viewing on screen and printing, with high-resolution diagrams and text. Binding Type Digital Format: Downloadable file, no physical binding. Paper Type Digital Medium: Digital media, no physical paper type. ⚙️ Engine Specifications Primary Engine Engine Type 700: 700cc V-twin, liquid-cooled, 4-stroke, SOHC, 8-valve Engine Type 800: 800cc V-twin, liquid-cooled, 4-stroke, SOHC, 8-valve Performance Horsepower 700: Approx. 50 HP (est. for 2008 model) Horsepower 800: Approx. 55 HP (est. for 2008 model) Torque 700: Approx. 47 ft-lbs (est. for 2008 model) Torque 800: Approx. 52 ft-lbs...
The 2008 Sportsman X2 700 EFI, 800 EFI, and 800 Touring represent a robust offering in the premium all-terrain vehicle segment. These models, part of the Second Generation Sportsman line, are engineered for versatility, catering to riders who demand capability for both work and recreation. Notable features include powerful V-twin EFI engines, independent front and rear suspension for superior ride comfort, and intelligent On-Demand all-wheel-drive system for optimal traction. The X2 variants further distinguish themselves with a dual-seat configuration and a functional tilt bed, enhancing their utility for hauling and transport. Built on a legacy of innovation, ATVs are recognized for their reliability and performance in diverse off-road conditions.
This comprehensive service repair workshop manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2008 Sportsman X2 700 EFI, 800 EFI, and 800 Touring models. It covers all major systems, including the engine, transmission, drivetrain, brakes, suspension, steering, and electrical systems, offering step-by-step instructions for disassembly, repair, and reassembly. The manual includes essential technical specifications, torque values, fluid capacities, and diagnostic procedures, along with routine maintenance schedules and troubleshooting charts for common issues. This resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance, longevity, and safety of their vehicles.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman X2 700 EFI / 800 EFI / 800 Touring
Model Variants:
X2 700 EFI, X2 800 EFI, 800 Touring
Year:
2008
Generation
Generation Code:
Second Generation Sportsman (post-2004 redesign)
Codes
Engine Codes:
700 EFI (likely derived from ProStar 700), 800 EFI (likely derived from ProStar 800)
👋 Introduction
Market Position
Vehicle Segment:
Premium All-Terrain (ATV) / Utility ATV
Target Audience:
Riders seeking versatility for work, recreation, and sport, with the X2 offering unique utility features.
Powerful V-twin EFI engines, offering strong torque and reliable performance.
X2 Utility:
The X2 variant's signature feature is its dual-seat configuration and a tilt bed for hauling and dumping, offering enhanced utility compared to standard ATVs.
Suspension:
Independent suspension front and rear for superior ride comfort and handling over varied terrain.
AWD System:
Polaris's On-Demand all-wheel-drive system provides traction when needed, seamlessly engaging the front wheels.
Automatic transmission (PVT - Polaris Variable Transmission), clutch system (primary and secondary), drive shafts, differentials (front and rear), AWD system (On-Demand), axle assemblies, final drive.
Front and rear suspension (independent), shocks, springs, control arms, bushings, steering system components, tie rods, wheel alignment specifications.
Frame construction, body panels (plastic and metal), seat assembly, cargo rack systems, bumpers, storage compartments, X2 specific features (tilting bed).
Highly detailed, covering from basic adjustments and fluid changes to complete engine and transmission overhauls, electrical system diagnostics, and chassis component rebuilds.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Print Readability:
Designed for clear viewing on screen and printing, with high-resolution diagrams and text.
Approx. 2.2 US quarts (2.1 Liters) - refer to manual for exact capacity.
🔧 Transmission
Standard
Transmission Type:
Automatic (Polaris Variable Transmission - PVT)
Drive Modes:
High, Low, Neutral, Reverse, Park
Features
Clutch System:
Dual clutch system (Primary/Drive Clutch and Secondary/Driven Clutch)
AWD Engagement:
On-Demand All-Wheel Drive (AWD) - automatically engages front drive when rear wheels lose traction.
Fluid Type
Transmission Fluid Type:
Polaris Synthetic PVT Fluid or equivalent CVT fluid.
📐 Dimensions
Exterior
Length:
Approx. 83.5 inches (212.1 cm)
Width:
Approx. 46 inches (116.8 cm)
Height:
Approx. 50.2 inches (127.5 cm)
Cargo
Rear Rack Capacity:
Approx. 100 lbs (45 kg)
X2 Tilt Bed Capacity:
Approx. 300 lbs (136 kg)
Weights
Dry Weight:
Approx. 675-700 lbs (306-318 kg) depending on model configuration.
Towing Capacity:
Approx. 1,500 lbs (680 kg)
Payload Capacity:
Approx. 450 lbs (204 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with parking brake.
Throttle Governor:
Electronic or mechanical governor to limit top speed.
Passive Features
Seat Belt Recommendation:
While not equipped with seat belts from the factory, users are strongly advised to wear DOT-approved helmets, eye protection, and appropriate riding gear.
Rollover Protection:
ATVs are inherently unstable and do not offer the same rollover protection as enclosed vehicles; awareness of terrain and proper riding techniques are crucial.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital instrument cluster displaying speed, RPM, odometer, trip meter, fuel level, AWD indicator, gear selection, and warning lights.
Driver Assistance
AWD System Technology:
Polaris's proprietary On-Demand AWD system, electronically controlled for seamless engagement.
Connectivity
Diagnostic Capabilities:
Features a diagnostic connector allowing technicians to read trouble codes and monitor sensor data using proprietary diagnostic tools.
🔧 Maintenance
Service Intervals
Initial Break In:
Typically requires a break-in period of 20-50 hours or 500-1000 miles, involving gentle operation and an initial oil change. (Consult manual for exact specifications).
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first. (Consult manual for specific conditions).
Air Filter Service:
Clean every 50 hours, replace as needed. Inspect more frequently in dusty conditions.
Spark Plug Replacement:
Recommended every 100-200 hours or annually. (Check manual for specific plug type and gap).
Transmission Fluid Check:
Check every 100 hours or annually. (Specific fluid check procedures will be in the manual).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Polaris Premium All Season Coolant or compatible).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Grease Type:
Lithium-based multi-purpose grease.
Known Issues
Common Wear Items:
Drive belts (PVT), tie rod ends, bushings, ball joints due to typical off-road use and vibration.
Electrical Connections:
Corrosion or loose connections in wiring harness, especially in wet or dirty environments. Regular inspection and dielectric grease application is recommended.
Cooling System Maintenance:
Proper coolant level and radiator integrity are crucial to prevent overheating, particularly under heavy load.
📚 Vehicle History
Brand Heritage
Polar Heritage:
Polaris Industries is a long-standing American manufacturer known for its innovation in snowmobiles, ATVs, and off-road vehicles since its founding in 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, evolving significantly over the years to incorporate advanced technology, comfort, and utility features.
X2 Development:
The X2 models were introduced to cater to riders seeking a more versatile ATV, combining traditional utility with the ability to carry a passenger and a functional cargo bed.
Production
Manufacturing Location:
Typically manufactured in the United States by Polaris Industries.
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
While specific awards for the 2008 Sportsman X2 700/800 are not readily publicized, the Polaris Sportsman line has consistently received accolades for performance, utility, and innovation within the ATV industry.
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