The Polaris Sportsman XP Touring 850, produced for model years 2012-2013, is a premium all-terrain vehicle designed for both utility and recreation. It is powered by a robust 850cc ProStar engine, complemented by an automatic CVT transmission and on-demand all-wheel drive, offering significant capability for outdoor enthusiasts and utility users. Key features include independent suspension for a smooth ride, a powerful engine producing approximately 77 HP, and ample cargo capacity with front and rear racks. The Sportsman line is renowned for its durability and performance, with the XP 850 iteration enhancing these qualities for a superior riding experience. This comprehensive factory service repair manual provides essential information for the maintenance and repair of your Polaris Sportsman XP Touring 850. It covers all major systems, including the powertrain, chassis, and electrical components, along with detailed procedures for scheduled maintenance, troubleshooting, component removal and installation, and adjustments. The manual also includes complete wiring diagrams and diagnostic guides, enabling owners and technicians to effectively maintain the vehicle, ensure optimal performance, and prolong its lifespan. With over 500 pages of detailed instructions and high-resolution imagery, this manual serves as an invaluable resource. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman XP Touring 850 Model Variant: XP Touring Model Year: 2012-2013 Codes Chassis Code: Not Specified Engine Code: Not Specified 👋 Introduction Market Position Vehicle Segment: Premium All-Terrain (ATV) Utility/Recreation Target Audience: Enthusiasts, Outdoor Adventurers, Utility Users Competitive Analysis Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat TRV Key Features Vehicle Highlight: Powerful 850cc ProStar engine, independent suspension, on-demand AWD, touring comfort Manual Value Proposition Benefit 1: Empowers owners to perform maintenance and repairs, saving money Benefit 2: Provides in-depth understanding for efficient troubleshooting and problem resolution Benefit 3: Ensures proper servicing and prolongs the lifespan of the vehicle 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Troubleshooting, Maintenance, Wiring Diagrams Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Repair Manual Scope: Comprehensive Language Primary Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Exhaust Chassis: Suspension (Front & Rear), Steering, Brakes, Wheels, Tires Electrical: Ignition, Charging System, Lighting, Instruments, Accessories, Wiring Diagrams Body And Frame: Body Panels, Frame, Seat Assembly, Rack Systems Special Systems: Fuel System, Cooling System, Lubrication System, EFI System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis Repair: Component Removal and Installation, Overhaul Procedures, Component Reassembly Adjustments: Valve Clearance, Carburetor/EFI Settings (if applicable), Brake Adjustments Wiring And Schematics: Complete Wiring Diagrams, Electrical Component Location Technical Depth Depth: Comprehensive, from basic checks to complete engine and transmission rebuilds Diagnostic Level: Advanced Diagnostic Procedures, Including EFI System Analysis 📊 Manual Specifications File Format Format Details: Searchable PDF, Adobe Acrobat Reader compatible Print Quality Quality: High-resolution images and clear text Binding Type Binding: Not Applicable (Digital) Paper Type Paper Quality: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Four-Stroke DOHC Twin Cylinder Displacement: 850cc Bore X Stroke: Not Specified Cooling System: Liquid Cooled Performance Horsepower: Approx. 77 HP (at crankshaft) Torque: Not Specified Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 Octane Recommended) Lubrication Oil Type: SAE 0W-40 Synthetic (Polaris Recommended) Oil Capacity: Not Specified 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Transmission Gears: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand All-Wheel Drive (AWD) / 2WD Selectable Differential: Sealed On-Demand All-Wheel Drive Fluid Transmission Fluid Type: Polaris AGL Premium Synthetic Gearcase Lubricant 📐 Dimensions Exterior Length: 87.6 in (222.5 cm) Width: 48 in (121.9 cm) Height: 50 in (127 cm) Weights Dry Weight: 715 lbs (324 kg) Gvw: Not Specified Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Towing Towing Capacity: 1500 lbs (680.4 kg) Hitch Type: 2-inch Receiver 🛡️ Safety Features Ratings Safety Certifications: Not Applicable (ATV) Active Features Braking System: Hydraulic Disc Brakes (Front & Rear) Parking Brake: Mechanical Parking Brake Passive Features Lighting: Dual 50W Halogen Headlights, LED Tail/Brake Lights Roll Over Protection: Not Applicable (ATV) 💡 Technology Features Infotainment Instrumentation: Digital Instrument Cluster (Speedometer, Tachometer, Odometer, Trip Meter, Fuel Gauge, Clock) Driver Assistance Engine Management: Electronic Fuel Injection (EFI) with engine control unit (ECU) Connectivity Accessory Power: 12V DC Outlet 🔧 Maintenance Service Intervals Oil Change Interval: Every 100 hours or 1000 miles (whichever comes first) Air Filter Inspection: Every 50 hours or 500 miles Spark Plug Replacement: As needed/recommended by manual Fluid Specifications Coolant Type: Polaris Premium All Season Coolant (or equivalent ethylene glycol based) Brake Fluid Type: DOT 4 Hydraulic Brake Fluid Known Issues Common Problem 1: Potential wear on CV boots due to aggressive riding conditions. Common Problem 2: Occasional issues with starter solenoid or battery draw, particularly if not maintained. Common Problem 3: Drive belt...