🏷️ Basic Information Identification Make: Polaris Model: Xpedition 325 Year: 2002 Codes Product Type: Parts Manual 👋 Introduction Market Position Atv Segment: Utility/Recreational ATV segment, known for its versatility in work and trail riding. Competitive Analysis Competitors: Competed against other mid-size utility ATVs from manufacturers like Yamaha (e.g., Grizzly), Honda (e.g., FourTrax), and Suzuki (e.g., KingQuad) in its era. Key Features Reliability Focus: The Xpedition line was positioned by Polaris for its robust design and capability for demanding tasks, aligning with the manual's emphasis on home repair and longevity. Manual Utility: Essential tool for owners seeking to maintain and repair their ATV efficiently, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive parts identification for the 2002 Polaris Xpedition 325 ATV. Secondary Coverage: Includes exploded diagrams, part numbers, and assembly breakdowns for all major vehicle systems and components. Page Count Total Pages: 51 Manual Type Type: Parts Catalog/Manual Language Language: English Format Digital Format: PDF Print Capability: Printable (allows selective printing of needed pages) 📖 Manual Coverage Systems Covered Chassis And Body: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Decals. Engine And Powertrain: Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Piston and Crankshaft, Crankcase and Cylinder, Carburetor, Oil Pump, Recoil Starter, Magneto, Starting Motor. Drivetrain And Suspension: Front Drive, Frontรถ Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, Rear Wheel Drive, Swing Arm/Shock Mounting, Center Tightener, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel. Controls And Electrical: Controls -- Throttle Asm./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod, Electrical/Taillight, Gear Selector. Clutch And Transmission: Drive Clutch, Driven Clutch, Clutch Cover, Gearcase. Procedures Included Part Identification: Detailed exploded diagrams with corresponding part numbers for all listed components, essential for ordering replacement parts. Assembly Disassembly: Visual guides (exploded views) facilitate understanding of how components fit together, aiding in disassembly and reassembly during repairs. Maintenance Support: While primarily a parts manual, the detailed breakdown of systems supports understanding for routine maintenance tasks like filter changes, fluid checks, and component inspections. Technical Depth Depth: Detailed parts catalog level. Focuses on precise identification and sourcing of components rather than step-by-step repair procedures. Diagnostic Support: Indirectly supports diagnostics by allowing mechanics to visually identify worn or missing parts based on the provided diagrams. Rebuild Level: Provides the necessary part numbers for a complete engine or component rebuild, assuming prior knowledge of the disassembly and assembly process. 📊 Manual Specifications File Format Type: PDF Searchability: Likely searchable by text content, especially part numbers and component names. Print Quality Resolution Notes: Diagrams are typically clear and high-resolution in PDF format, suitable for printing. Print Options: User can select specific pages or sections to print, promoting efficient use of resources. Binding Type Binding Type For Digital: N/A (Digital PDF) Paper Type Paper Type For Printed: User dependent (customer chooses paper type when printing) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, SOHC, Single Cylinder Engine Displacement: 325cc (approximate) Bore X Stroke: Not specified in product description, but typical for this class would be around 70-80mm bore and 70-80mm stroke. Compression Ratio: Not specified in product description, but generally in the range of 9:1 to 10.5:1 for this type of engine. Performance Horsepower: Estimated 18-20 HP at crank (typical for 325cc utility ATV of this era). Torque: Not specified in product description. Fuel System Carburetor Type: Mikuni (likely a VM series or similar, specific model number would be in manual). Fuel Delivery: Carbureted Oil System Oil Type: Polaris recommends SAE 10W-40 or 20W-50 motorcycle/ATV specific oil. Refer to manual for exact specification. Oil Capacity: Approximately 1.7-2.0 quarts (1.6-1.9 liters) with filter change. Exact capacity will be listed in the manual. Cooling System Cooling Method: Liquid-cooled Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Specific Polaris recommendation would be in the manual. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: 2WD/4WD selectable (likely on-demand 4WD). Features Clutch System: Dual clutch CVT system (Primary and Secondary) Gear Reduction: Low range and High range gearing within the CVT, plus Reverse. Manual will detail gear ratios. 📐 Dimensions Exterior Length: Not specified in product description, but typical for this class is around 80-90 inches. Width: Not specified in product description, but typical for this class is around 45-50 inches. Height: Not specified in product description, but typical for this class is around 45-50 inches. Cargo Rear Rack Capacity: Not specified in product description, but typically rated for 100-200 lbs. Weights Dry Weight: Not specified in product description, but typically in the range of 550-650 lbs. Towing Capacity: Not specified in product description, but likely around 1000-1200 lbs. 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet ANSI/SVIA...