PORSCHE 924 CARRERA GT 1980-1981 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 924 Carrera GT Production Years Covered: 1980-1981 Codes Chassis Code: 924 👋 Introduction Market Position Positioning: High-performance touring coupe with motorsport DNA, aimed at enthusiasts and collectors Competitive Analysis Competitors: Ferrari Mondial, Lotus Esprit, Chevrolet Corvette (C3), Datsun Z-cars (e.g., 280ZX) Key Features Distinguishing Features: Transaxle layout for near 50/50 weight distribution, distinctive wide-body styling (Carrera GT specific), powerful inline-four engine, Porsche build quality. Manual Purpose Target Audience: DIY enthusiasts, professional mechanics, Porsche owners seeking in-depth maintenance and repair knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Page Count: Refer to specific manual edition, often 500+ pages for comprehensive coverage Manual Type Type: Professional Technical Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, troubleshooting, component testing, specifications Fuel System: Fuel injection system (K-Jetronic), fuel pump, injectors, pressure regulators, fuel tank, lines Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Ignition System: Distributor, ignition coil, spark plugs, ignition timing, troubleshooting Transmission: Manual transmission overhaul, clutch replacement, troubleshooting, fluid specifications Drivetrain: Driveshafts, CV joints, differential, troubleshooting Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering: Steering rack, tie rods, steering column, troubleshooting Brakes: Brake system diagnosis, front and rear disc brakes, brake calipers, master cylinder, brake lines, fluid specifications Electrical System: Wiring diagrams, fuses, relays, battery, alternator, starter motor, lighting, instrumentation, troubleshooting Body And Chassis: Body panel removal/installation, rust repair, chassis specifications, door mechanisms, trim Interior: Seat removal/installation, dashboard, interior trim, heating, ventilation HVAC: Heater core, ventilation system, troubleshooting Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid level checks Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides Repair: Step-by-step instructions for component removal, repair, and reinstallation Disassembly Assembly: Complete vehicle disassembly and reassembly procedures Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive, from basic maintenance to advanced engine and transmission rebuilds 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typically) Print Quality Printability: Fully Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, front-mounted, longitudinal Displacement: 2.7 liters (2700 cc) Bore X Stroke: 104.5 mm x 78.5 mm Compression Ratio: 10.0:1 Performance Horsepower: 170 hp (125 kW) @ 5500 rpm (approx.) Torque: 245 Nm (181 lb-ft) @ 3500 rpm (approx.) Fuel System Fuel Delivery: Bosch K-Jetronic Fuel Injection Engine Management Engine Control: Mechanical fuel injection system Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Capacity: Approximately 5.5 liters (including filter) - requires verification with specific manual 🔧 Transmission Standard Type: 5-speed Manual Transaxle (G31 series) Optional Type: None offered for Carrera GT Features Layout: Rear-wheel drive with rear-mounted transaxle (engine front, gearbox rear) Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil, SAE 75W-90 or 80W-90 (verify with manual) 📐 Dimensions Exterior Length: 4215 mm (approx.) Width: 1735 mm (approx. - excluding mirrors, wider than standard 924) Height: 1270 mm (approx.) Wheelbase: 2270 mm (approx.) Weights Curb Weight: 1200 kg (approx.) Weight Distribution: Near 50/50 front/rear 🛡️ Safety Features Ratings Crash Test Ratings: Not independently tested to modern standards. Early Porsche safety considerations. Active Features Brakes: Power-assisted disc brakes (front and rear) Steering: Rack and pinion steering Passive Features Seatbelts: Three-point seatbelts Body Structure: Reinforced safety cage and crumple zones (for its era) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player (optional or dealer installed) Instrumentation: Analog gauges including speedometer, tachometer, fuel, oil pressure, coolant temperature, volt meter. Driver Assistance ABS: Not equipped with ABS. Cruise Control: Optional Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or annually (verify with manual and oil used) Timing Belt Replacement: Every 30,000-40,000 miles or 4-5 years (critical component - verify with manual) Spark Plug Replacement: Every 15,000-20,000 miles Fluid Specifications Engine Oil Type: API SG or higher, SAE 20W-50 or 15W-50 (verify viscosity for climate) Coolant Type: Ethylene Glycol based coolant, 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 (verify with manual) Known Issues Common Problems: Timing belt tensioner failure (can cause catastrophic engine damage), fuel distributor leaks, aging rubber components (hoses, bushings), rust in common areas (wheel arches, sills), electrical gremlins, clutch release bearing wear. Parts Information Filter Part Numbers: Oil Filter: MANN W920/17, MAHLE OC16, Bosch 0451103030 (verify with manual/parts catalog) Air Filter Part Numbers: MANN C24106, MAHLE LX156 (verify with manual/parts catalog) 📚 Vehicle History Brand Heritage Heritage: Porsche, renowned for motorsport success and engineering excellence, built on a legacy of sports car innovation. Model Evolution 924 Evolution:...
Comprehensive, from basic maintenance to advanced engine and transmission rebuilds
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically)
Print Quality
Printability:
Fully Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, front-mounted, longitudinal
Displacement:
2.7 liters (2700 cc)
Bore X Stroke:
104.5 mm x 78.5 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
170 hp (125 kW) @ 5500 rpm (approx.)
Torque:
245 Nm (181 lb-ft) @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch K-Jetronic Fuel Injection
Engine Management
Engine Control:
Mechanical fuel injection system
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil Capacity:
Approximately 5.5 liters (including filter) - requires verification with specific manual
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle (G31 series)
Optional
Type:
None offered for Carrera GT
Features
Layout:
Rear-wheel drive with rear-mounted transaxle (engine front, gearbox rear)
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 75W-90 or 80W-90 (verify with manual)
📐 Dimensions
Exterior
Length:
4215 mm (approx.)
Width:
1735 mm (approx. - excluding mirrors, wider than standard 924)
Height:
1270 mm (approx.)
Wheelbase:
2270 mm (approx.)
Weights
Curb Weight:
1200 kg (approx.)
Weight Distribution:
Near 50/50 front/rear
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not independently tested to modern standards. Early Porsche safety considerations.
Active Features
Brakes:
Power-assisted disc brakes (front and rear)
Steering:
Rack and pinion steering
Passive Features
Seatbelts:
Three-point seatbelts
Body Structure:
Reinforced safety cage and crumple zones (for its era)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (optional or dealer installed)
Instrumentation:
Analog gauges including speedometer, tachometer, fuel, oil pressure, coolant temperature, volt meter.
Driver Assistance
ABS:
Not equipped with ABS.
Cruise Control:
Optional
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or annually (verify with manual and oil used)
Timing Belt Replacement:
Every 30,000-40,000 miles or 4-5 years (critical component - verify with manual)
Spark Plug Replacement:
Every 15,000-20,000 miles
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 20W-50 or 15W-50 (verify viscosity for climate)
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual)
Known Issues
Common Problems:
Timing belt tensioner failure (can cause catastrophic engine damage), fuel distributor leaks, aging rubber components (hoses, bushings), rust in common areas (wheel arches, sills), electrical gremlins, clutch release bearing wear.
Parts Information
Filter Part Numbers:
Oil Filter: MANN W920/17, MAHLE OC16, Bosch 0451103030 (verify with manual/parts catalog)
Air Filter Part Numbers:
MANN C24106, MAHLE LX156 (verify with manual/parts catalog)
📚 Vehicle History
Brand Heritage
Heritage:
Porsche, renowned for motorsport success and engineering excellence, built on a legacy of sports car innovation.
Model Evolution
924 Evolution:
The 924 was Porsche's entry-level sports car, developed from the Audi Type 42 platform. The Carrera GT was a homologation special for racing, featuring a wider body, improved aerodynamics, and a more potent engine.
Production
Production Location:
Neckarsulm, Germany (shared with Audi)
Production Volume Carrera Gt:
Limited production run (approximately 400 units)
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
Developed for homologation for racing, notably in the 24 Hours of Le Mans and other endurance events.
Classic Car Status:
Highly regarded by collectors and Porsche enthusiasts as a significant model in Porsche's history.
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