Porsche Cayman 2005-2008 Workshop Service Manual Repair
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🏷️ Basic Information
Identification
Make:
Porsche
Model:
Cayman
Model Years Covered:
2005, 2006, 2007, 2008
Generation
Generation Code:
987
👋 Introduction
Market Position
Vehicle Segment:
Mid-engine sports car
Competitive Analysis
Primary Competitors:
Chevrolet Corvette (C6), Nissan 370Z, BMW Z4, Audi TT
Key Features
Engine Placement:
Mid-engine, rear-wheel drive
Chassis Design:
Lightweight construction, excellent weight distribution.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual / Repair Manual
Language:
English
Format:
PDF (Digital Download)
Page Count
Page Count:
Hundreds of pages (specific count not provided, but implies comprehensive)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, fuel system, exhaust system, cooling system, lubrication system, ignition system, engine management (ECU).
Drivetrain:
Transmission (manual and Tiptronic), clutch, differential, axles, drive shafts.
Chassis:
Suspension (front and rear), steering system, brakes (front and rear), wheels, tires.
Electrical:
Wiring diagrams, lighting systems, battery, alternator, starter, fuses, relays, comfort systems, safety systems.
Body:
Body panels, doors, windows, interior trim, exterior trim, bumpers, seats, HVAC system.
Procedures Included
Maintenance:
Periodic maintenance charts, fluid level checks, filter replacement, tune-up procedures.
Repair:
Step-by-step repair instructions for all major components and systems.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides.
Overhaul:
Detailed procedures for engine, transmission, and other major component rebuilds.
Technical Depth
Depth Level:
Comprehensive: Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Requirements:
Adobe PDF Reader, WinRAR
Print Quality
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Engine Displacement 2005-2006:
3.2 Liters (3179 cc)
Engine Displacement 2007-2008:
3.4 Liters (3387 cc) - Cayman S
Performance
Horsepower 2005-2006 Cayman:
217 hp @ 6200 rpm
Torque 2005-2006 Cayman:
201 lb-ft @ 4600 rpm
Horsepower 2007-2008 Cayman S:
295 hp @ 7400 rpm
Torque 2007-2008 Cayman S:
251 lb-ft @ 4750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
🔧 Transmission
Standard
Standard Transmission Type:
6-speed Manual
Optional
Optional Transmission Type:
5-speed Tiptronic (Automatic with manual shifting mode)
Features
Clutch Type:
Dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 4435 mm (174.6 in)
Width:
Approx. 1801 mm (70.9 in)
Height:
Approx. 1300 mm (51.2 in)
Wheelbase:
Approx. 2415 mm (95.1 in)
Weights
Curb Weight:
Approx. 1300 kg - 1395 kg (2866 lbs - 3075 lbs) depending on configuration
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not explicitly detailed in provided info, but Porsche vehicles generally perform well in safety tests.
Active Features
Stability Control:
Porsche Stability Management (PSM)
Braking System:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist.
Passive Features
Airbags:
Driver and passenger airbags, side airbags (optional/standard depending on market).
Body Structure:
High-strength steel safety cage, crumple zones.
💡 Technology Features
Infotainment
Head Unit:
Porsche CDR (optional CDR-24 or CDR-33) or PCM (optional Porsche Communication Management) systems.
Audio Features:
CD player, optional AM/FM tuner, optional satellite radio, optional Bose high-end sound system.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Assist:
Optional rear parking sensors.
Connectivity
Connectivity Options:
Optional Bluetooth connectivity for hands-free calling and audio streaming (with PCM).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 miles or 1-2 years, but consult manual for specific conditions.
Major Service Interval:
Significant service at 30,000 or 60,000 miles, including spark plugs, filters, and inspection of key components.
Fluid Specifications
Engine Oil Type:
Mobil 1 0W-40 Synthetic (Porsche A40 approved) or equivalent.
Coolant Type:
Porsche approved G48 coolant (blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 4 Plus or DOT 5.1 High Performance
Transmission Fluid Manual:
Refer to manual for specific gear oil viscosity (e.g., 75W-90 GL-4 or GL-5).
Transmission Fluid Tiptronic:
Porsche ATF (Automatic Transmission Fluid) or approved equivalent.
Known Issues
Intermediate Shaft Bearing Ims:
While less prevalent in the 987 generation compared to earlier models, potential IMS bearing failure exists. Early detection or preventative maintenance is advised.
Rear Main Seal Leak:
Can occur, requiring transmission removal to address.
Coolant Tank Leaks:
Cracked coolant expansion tanks can lead to coolant loss.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Porsche has a long-standing reputation for performance, engineering, and motorsport success.
Model Evolution
Cayman Introduction:
Introduced as Porsche's first mid-engine sports coupe, positioned below the 911.
987 Generation:
The 987 generation saw significant updates in styling, performance, and technology compared to its predecessor.
Production
Manufacturing Location:
Finland (Valmet Automotive, contracted by Porsche)
🏆 Awards & Recognition
Recognitions
Awards General:
The Cayman model range has received numerous accolades for its driving dynamics, performance, and build quality from various automotive publications.
Optional Bluetooth connectivity for hands-free calling and audio streaming (with PCM).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 miles or 1-2 years, but consult manual for specific conditions.
Major Service Interval:
Significant service at 30,000 or 60,000 miles, including spark plugs, filters, and inspection of key components.
Fluid Specifications
Engine Oil Type:
Mobil 1 0W-40 Synthetic (Porsche A40 approved) or equivalent.
Coolant Type:
Porsche approved G48 coolant (blue) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 4 Plus or DOT 5.1 High Performance
Transmission Fluid Manual:
Refer to manual for specific gear oil viscosity (e.g., 75W-90 GL-4 or GL-5).
Transmission Fluid Tiptronic:
Porsche ATF (Automatic Transmission Fluid) or approved equivalent.
Known Issues
Intermediate Shaft Bearing Ims:
While less prevalent in the 987 generation compared to earlier models, potential IMS bearing failure exists. Early detection or preventative maintenance is advised.
Rear Main Seal Leak:
Can occur, requiring transmission removal to address.
Coolant Tank Leaks:
Cracked coolant expansion tanks can lead to coolant loss.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Porsche has a long-standing reputation for performance, engineering, and motorsport success.
Model Evolution
Cayman Introduction:
Introduced as Porsche's first mid-engine sports coupe, positioned below the 911.
987 Generation:
The 987 generation saw significant updates in styling, performance, and technology compared to its predecessor.
Production
Manufacturing Location:
Finland (Valmet Automotive, contracted by Porsche)
🏆 Awards & Recognition
Recognitions
Awards General:
The Cayman model range has received numerous accolades for its driving dynamics, performance, and build quality from various automotive publications.
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