Basic Information Identification Make: Honda Model: Rancher 350 Model Variants: TRX350FE (Electric Shift), TRX350FM (Electric Shift 4x4), TRX350TE (Electric Shift), TRX350TM (Electric Shift 4x4) Years Covered: 2004, 2005, 2006 Codes Chassis Codes: TRX350FE, TRX350FM, TRX350TE, TRX350TM Introduction Market Position Positioning: The Honda Rancher 350 series is a highly regarded mid-size utility ATV known for its reliability and versatility. This manual targets owners and technicians seeking in-depth technical information for maintenance and repair, positioning itself as the definitive resource for this specific generation. Competitive Analysis Competition: Competes with service manuals for other utility ATVs of similar displacement and era from brands like Yamaha (Grizzly), Polaris (Sportsman), and Kawasaki (Bayou/Brute Force). Its model-specific nature and comprehensive coverage aim to differentiate it from generic repair guides. Key Features Features: Model-specific accuracy, instant PDF download, emphasis on technician-level detail, money-back guarantee, broad system coverage. Manual Details Coverage Areas Coverage: Complete service and repair for all 2004-2006 Honda Rancher 350 models. Covers routine maintenance, diagnostics, troubleshooting, repair procedures, and component specifications. Page Count Approximate Page Count: 300-500 pages (estimated for comprehensive service manuals) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Covered Systems: Engine (Top End, Bottom End, Cooling, Lubrication), Fuel System (Carburetor, Fuel Pump), Ignition System, Electrical System (Wiring Diagrams, Lighting, Charging System, Starter), Drivetrain (Transmission, Driveshafts, Differentials, Axles), Suspension (Front and Rear), Steering System, Braking System (Front and Rear), Chassis, Bodywork, Tools, Specifications, Troubleshooting. Procedures Included Included Procedures: Engine Overhaul, Carburetor Adjustment and Rebuild, Valve Adjustment, Timing Chain Replacement, Clutch Service, Transmission Repair, Differential Service, Suspension Component Replacement, Brake Pad and Rotor Replacement, Electrical Component Diagnosis and Replacement, Cooling System Maintenance, Oil Changes, Filter Replacements, Troubleshooting Fault Codes, Frame Alignment Checks. Technical Depth Depth: Comprehensive. Includes detailed step-by-step repair instructions, torque specifications, diagnostic flowcharts, exploded views, wiring diagrams, and special tool requirements. Suitable for both novice DIY mechanics and experienced technicians. Manual Specifications File Format File Quality: High-resolution PDF, optimized for digital viewing and printing. Searchable text for quick information retrieval. Print Quality Print Recommendation: Printable on standard office printers. Users can print only necessary pages to save resources. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 4-stroke, OHV, longitudinally mounted engine Displacement: 342cc Bore X Stroke: 80.0 mm x 68.0 mm Compression Ratio: 9.2:1 Cooling System: Liquid-cooled Ignition System: CDI (Capacitor Discharge Ignition) with electronic advance Performance Horsepower Estimate: Approximately 20-22 HP (estimated) Torque Estimate: Approximately 20-22 lb-ft (estimated) Fuel System Carburetor: Keihin 34mm diaphragm-type carburetor (specific model varies) Fuel Tank Capacity: 3.0 US gal (11.4 L), including 0.7 US gal (2.6 L) reserve Lubrication Oil Capacity W Filter Change: 1.7 US qt (1.6 L) Recommended Oil: SAE 10W-40 API SG Transmission Standard Transmission Type: 5-speed automatic (Electric Shift Program - ESP) Gear Ratios: Detailed in manual (specific ratios for each gear) Reverse: Yes Features Drive System: Shaft drive. Available in 2WD (TRX350TM, TRX350TE) and 4WD (TRX350FM, TRX350FE) with selectable 2WD/4WD engagement. Differential: Standard open front differential. Trax-Lok™ system on 4WD models for selectable 2WD/4WD engagement. Transmission Fluid Capacity: 0.85 US qt (0.8 L) Transmission Fluid Type: Honda Motorcycle Transmission Oil (or equivalent API SG, SAE 10W-30) Dimensions Exterior Overall Length: 77.4 inches (1966 mm) Overall Width: 43.7 inches (1109 mm) Overall Height: 43.1 inches (1095 mm) Wheelbase: 49.5 inches (1257 mm) Ground Clearance: 7.1 inches (180 mm) Weights Dry Weight: Approx. 557-595 lbs (253-270 kg) depending on model (2WD/4WD) Curb Weight: Approx. 591-633 lbs (268-287 kg) depending on model (2WD/4WD) Cargo Front Rack Capacity: 33 lbs (15 kg) Rear Rack Capacity: 176 lbs (80 kg) Towing Capacity: N/A (Not Recommended by Manufacturer for Towing) Safety Features Ratings Safety Standards: Designed to meet ANSI/SVIA standards. Active Features Braking System: Front: Dual 170mm hydraulic disc brakes. Rear: Single 220mm hydraulic disc brake. Parking Brake: Rear wheel parking brake mechanism. Passive Features Lighting: Dual 30W headlights with amber reflectors, 5W taillight/stoplight. Operator Protection: Handguards for protection from trail debris. Technology Features Infotainment Features: N/A (This is a utility ATV; no advanced infotainment features are present.) Driver Assistance Features: N/A (Standard utility ATV features; no electronic driver assistance systems like ABS or traction control.) Connectivity Features: N/A (No wireless connectivity features.) Electrical Instrumentation: Digital dashboard with speedometer, odometer, trip meter, clock, and neutral/reverse indicators. Basic indicator lights for 4WD and engine oil/coolant. Maintenance Service Intervals Engine Oil Change: Every 600 miles (1000 km) or 6 months. Air Filter Cleaning: Every 300 miles (500 km) or 6 months. Spark Plug Replacement: Every 2,400 miles (4,000 km) or 24 months. Valve Clearance Check: Every 2,400 miles (4,000 km) or 24 months. Brake Fluid Replacement: Every 12 months. Fluid Specifications Coolant Type: Honda Motorcycle Antifreeze/Coolant or equivalent ethylene glycol-based coolant with demineralized water (50/50 mixture). Brake Fluid Type:...
The Honda Rancher 350 series is a highly regarded mid-size utility ATV known for its reliability and versatility. This manual targets owners and technicians seeking in-depth technical information for maintenance and repair, positioning itself as the definitive resource for this specific generation.
Competitive Analysis
Competition:
Competes with service manuals for other utility ATVs of similar displacement and era from brands like Yamaha (Grizzly), Polaris (Sportsman), and Kawasaki (Bayou/Brute Force). Its model-specific nature and comprehensive coverage aim to differentiate it from generic repair guides.
Key Features
Features:
Model-specific accuracy, instant PDF download, emphasis on technician-level detail, money-back guarantee, broad system coverage.
Manual Details
Coverage Areas
Coverage:
Complete service and repair for all 2004-2006 Honda Rancher 350 models. Covers routine maintenance, diagnostics, troubleshooting, repair procedures, and component specifications.
Page Count
Approximate Page Count:
300-500 pages (estimated for comprehensive service manuals)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
Manual Coverage
Systems Covered
Covered Systems:
Engine (Top End, Bottom End, Cooling, Lubrication), Fuel System (Carburetor, Fuel Pump), Ignition System, Electrical System (Wiring Diagrams, Lighting, Charging System, Starter), Drivetrain (Transmission, Driveshafts, Differentials, Axles), Suspension (Front and Rear), Steering System, Braking System (Front and Rear), Chassis, Bodywork, Tools, Specifications, Troubleshooting.
Procedures Included
Included Procedures:
Engine Overhaul, Carburetor Adjustment and Rebuild, Valve Adjustment, Timing Chain Replacement, Clutch Service, Transmission Repair, Differential Service, Suspension Component Replacement, Brake Pad and Rotor Replacement, Electrical Component Diagnosis and Replacement, Cooling System Maintenance, Oil Changes, Filter Replacements, Troubleshooting Fault Codes, Frame Alignment Checks.
Technical Depth
Depth:
Comprehensive. Includes detailed step-by-step repair instructions, torque specifications, diagnostic flowcharts, exploded views, wiring diagrams, and special tool requirements. Suitable for both novice DIY mechanics and experienced technicians.
Manual Specifications
File Format
File Quality:
High-resolution PDF, optimized for digital viewing and printing. Searchable text for quick information retrieval.
Print Quality
Print Recommendation:
Printable on standard office printers. Users can print only necessary pages to save resources.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type:
4-stroke, OHV, longitudinally mounted engine
Displacement:
342cc
Bore X Stroke:
80.0 mm x 68.0 mm
Compression Ratio:
9.2:1
Cooling System:
Liquid-cooled
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance
Performance
Horsepower Estimate:
Approximately 20-22 HP (estimated)
Torque Estimate:
Approximately 20-22 lb-ft (estimated)
Fuel System
Carburetor:
Keihin 34mm diaphragm-type carburetor (specific model varies)
Fuel Tank Capacity:
3.0 US gal (11.4 L), including 0.7 US gal (2.6 L) reserve
Lubrication
Oil Capacity W Filter Change:
1.7 US qt (1.6 L)
Recommended Oil:
SAE 10W-40 API SG
Transmission
Standard
Transmission Type:
5-speed automatic (Electric Shift Program - ESP)
Gear Ratios:
Detailed in manual (specific ratios for each gear)
Reverse:
Yes
Features
Drive System:
Shaft drive. Available in 2WD (TRX350TM, TRX350TE) and 4WD (TRX350FM, TRX350FE) with selectable 2WD/4WD engagement.
Differential:
Standard open front differential. Trax-Lok™ system on 4WD models for selectable 2WD/4WD engagement.
Transmission Fluid Capacity:
0.85 US qt (0.8 L)
Transmission Fluid Type:
Honda Motorcycle Transmission Oil (or equivalent API SG, SAE 10W-30)
Dimensions
Exterior
Overall Length:
77.4 inches (1966 mm)
Overall Width:
43.7 inches (1109 mm)
Overall Height:
43.1 inches (1095 mm)
Wheelbase:
49.5 inches (1257 mm)
Ground Clearance:
7.1 inches (180 mm)
Weights
Dry Weight:
Approx. 557-595 lbs (253-270 kg) depending on model (2WD/4WD)
Curb Weight:
Approx. 591-633 lbs (268-287 kg) depending on model (2WD/4WD)
Dual 30W headlights with amber reflectors, 5W taillight/stoplight.
Operator Protection:
Handguards for protection from trail debris.
Technology Features
Infotainment
Features:
N/A (This is a utility ATV; no advanced infotainment features are present.)
Driver Assistance
Features:
N/A (Standard utility ATV features; no electronic driver assistance systems like ABS or traction control.)
Connectivity
Features:
N/A (No wireless connectivity features.)
Electrical
Instrumentation:
Digital dashboard with speedometer, odometer, trip meter, clock, and neutral/reverse indicators. Basic indicator lights for 4WD and engine oil/coolant.
Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles (1000 km) or 6 months.
Air Filter Cleaning:
Every 300 miles (500 km) or 6 months.
Spark Plug Replacement:
Every 2,400 miles (4,000 km) or 24 months.
Valve Clearance Check:
Every 2,400 miles (4,000 km) or 24 months.
Brake Fluid Replacement:
Every 12 months.
Fluid Specifications
Coolant Type:
Honda Motorcycle Antifreeze/Coolant or equivalent ethylene glycol-based coolant with demineralized water (50/50 mixture).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Front brake pads, rear brake pads, swingarm bushings, steering head bearings, tie rod ends, carburetor float bowl needle.
Electrical Concerns:
While generally reliable, some owners report issues with the CDI unit or charging system components under extreme conditions. Wiring harness integrity should be checked periodically.
Engine Performance:
Carburetor cleaning and adjustment are crucial for optimal performance, especially after storage or exposure to different altitudes. Water intrusion into the airbox can affect engine operation.
Transmission Notes:
The electric shift system is generally robust but requires clean electrical connections. Occasional issues might arise with the shift actuators if not maintained.
Vehicle History
Brand Heritage
Brand Reputation:
Honda is globally renowned for its engineering prowess, reliability, and quality across its entire product line, including its Powersports division. This reputation extends to its ATVs, which are known for durability and ease of use.
Model Evolution
Rancher Lineage:
The Rancher nameplate has been a cornerstone of Honda's ATV lineup for decades. The 350cc class, particularly this generation, represented a significant update and refinement of Honda's mid-size utility offerings, building on the success of earlier models.
Production
Manufacturing Location:
Primarily manufactured in the United States by Honda Manufacturing of Alabama, LLC (HMA).
Production Years For This Generation:
2004-2006 (specific model codes covered).
Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2004-2006 model might not be widely publicized, the Honda Rancher line has consistently received praise for its durability, reliability, and value within the utility ATV market.
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